Fda Approved Iron Ore Crushing Plant Catalog
1. PEMBUKAAN PAINPOINT DRIVEN
Adakah operasi pemprosesan bijih besi anda dikekang oleh saiz suapan yang tidak konsisten, penyelenggaraan yang tidak dirancang, and rising energy costs? Inefficient primary crushing creates bottlenecks that ripple through your entire beneficiation circuit, secara langsung memberi kesan kepada daya pengeluaran dan keuntungan. Pertimbangkan cabaran biasa ini:
Excessive Downtime: Unplanned stoppages for liner changes or mechanical repairs in your primary crusher can cost thousands per hour in lost production.
Kos operasi yang tinggi: Inefficient crushing cycles and excessive power draw from poorly matched equipment inflate your costperton metric.
Kebolehubahan Kualiti Produk: Inconsistent output size distribution from the primary stage overloads downstream screening and secondary crushing, mengurangkan kecekapan loji keseluruhan.
Kos Haus yang Melelas: The highly abrasive nature of iron ore leads to rapid wear on crusher components, resulting in high spare parts consumption and labor for replacements.
Is your current primary crushing solution delivering the reliability and costefficiency required in today's market? The foundation of a profitable iron ore plant is a robust, highcapacity primary crushing circuit.
2. GAMBARAN KESELURUHAN PRODUK: FDA Approved Iron Ore Crushing Plant
This product description details our engineered primary crushing station, specifically configured for hightonnage iron ore processing. Modul turnkey ini direka untuk pengurangan saiz awal runofmine (ROM) bijih besi, typically reducing material from up to 1.5meter feed down to a conveyable product for further processing.
Aliran Kerja Operasi:
1. ROM iron ore is dumped into a heavyduty vibrating grizzly feeder (VGFF VGF).
2. The VGF removes sub100mm fines via a scalping section and evenly feeds oversize material into the jaw crusher or gyratory crusher.
3. The primary crusher performs the initial compressive breakage of the ore.
4. Crushed product is discharged onto a main plant conveyor for transport to the next processing stage.
Skop Permohonan & Batasan:
Skop: Ideal for greenfield installations or expansion projects requiring capacities from 1,500 ke atas 10,000 tan sejam (tph). Suited for magnetite, hematit, dan bijih besi lain.
Batasan: Ini adalah penyelesaian penghancuran utama; secondary and tertiary crushing require additional circuit design. Saiz suapan mesti dikawal dalam dimensi pengambilan maksimum yang direka bentuk oleh penghancur.
3. CIRI TERAS
Penyumpan Grizzly Bergetar Tugas Berat (VGFF VGF) | Asas Teknikal: Pembinaan keluli berkekuatan tinggi dengan bar grizzly boleh laras | Faedah Operasi: Scalps fines to bypass the crusher, mengurangkan haus, and ensures even feed distribution for optimal cavity utilization | Kesan ROI: Meningkatkan kapasiti penghancur berkesan sehingga 15% and extends wear life of primary liners
Sistem Pemacu Penghancur Hidrostatik | Asas Teknikal: Direct hydraulic drive for the main shaft | Faedah Operasi: Menyediakan permulaan yang lancar di bawah beban, operasi boleh balik untuk membersihkan sekatan, dan kawalan kelajuan berubah tak terhingga untuk pemprosesan optimum | Kesan ROI: Eliminates costly shearing of mechanical drive components; data lapangan menunjukkan a 30% pengurangan masa henti yang berkaitan penyumbatan
Reka bentuk Pelapik Modular | Asas Teknikal: Segmented manganese steel liners secured with boltin systems | Faedah Operasi: Enables partial liner replacement and significantly reduces changeout time compared to monolithic liners | Kesan ROI: Reduces liner maintenance downtime by approximately 40%, mengurangkan kos buruh dan meningkatkan ketersediaan
Geometri Dewan Lanjutan | Asas Teknikal: Computermodeled nip angle and crushing chamber profile | Faedah Operasi: Optimizes compressive force application for iron ore’s fracture characteristics, improving reduction ratio and particle shape | Kesan ROI: Delivers a more consistent product size, reducing recirculation load and energy consumption in downstream stages
Pelinciran Automatik Berpusat | Asas Teknikal: Sistem boleh atur cara menyampaikan isipadu gris yang tepat kepada semua galas kritikal | Faedah Operasi: Ensures optimal bearing health regardless of operator intervention, protecting against contaminant ingress in dusty environments | Kesan ROI: Ujian industri menunjukkan korelasi langsung dengan a 60% increase in major bearing service life
RockBreaker Integration Platform | Asas Teknikal: Reinforced chassis with preengineered mounting points | Faedah Operasi: Allows for safe installation of stationary rock breaker to address hangups at the crusher inlet without manual intervention | Kesan ROI: Mitigates a major safety risk and prevents prolonged stoppages due to bridging
4. KELEBIHAN KOMPETITIF
| Metrik Prestasi | Piawaian Industri (Average Jaw/Gyratory) | Penyelesaian Loji Penghancur Bijih Besi Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa Jalan yang Dijadualkan) | 9294% | 96%+| +34% |
| Masa Tukar Pelapik (Jam) | 2436 jam (set lengkap) | 1418 jam| ~45% lebih pantas |
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| Masa Min Antara Kegagalan (MTBF) Komponen Utama| ~4,000 jam| 5,500+ jam| +37% |
5. SPESIFIKASI TEKNIKAL
Julat Kapasiti: Boleh dikonfigurasikan daripada 1,500 tph to 10,000+ tph.
Pilihan Jenis Penghancur: Heavyduty jaw crusher or primary gyratory crusher.
Saiz Suapan Maksimum: Up to 1,500mm (59").
Julat Tetapan Pelepasan: 150mm 300mm (6" 12"), adjustable based on model.
Keperluan kuasa: Jumlah kuasa terpasang berkisar dari 450 kW hingga lebih 1.2 MW depending on capacity selection; direka untuk bekalan voltan tinggi (6.6kV tipikal).
Spesifikasi Bahan: Main frame fabricated from hightensile steel; wear liners manufactured from ASTM A128 manganese steel; aci daripada keluli aloi palsu.
Dimensi Fizikal (Modul): Approximate footprint range: Length 2540m x Width 812m x Height 810m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 30°C hingga +50°C; dustsealed bearings and components standard.
6. SENARIO APLIKASI
Projek Greenfield Magnetite Concentrator
Challenge A new mine required a primary crushing plant capable of processing very hard magnetite ore at >6，000 tph with extreme reliability， as any downtime would delay concentrator rampup． Initial designs using standard crushers projected high liner wear costs．
Solution Implementation of our gyratorybased FDA approved iron ore crushing plant with modular liners， hydrostatic drive，and an oversized heavyduty VGF．
Keputusan Mencapai daya tampung yang berterusan bagi 6，200 tph during commissioning． Liner life exceeded projections by 18%，and plant availability averaged 96．5％in the first year．
Existing Hematite Processing Plant Expansion
Challenge An aging jaw crusher station was the bottleneck， limiting plant expansion goals． Frequent blockages caused erratic feed to downstream processes，and maintenance was laborintensive．
Solution Replacement with our turnkey FDA approved iron ore crushing plant module，designed as a direct retrofit into the existing flow sheet，including an integrated rockbreaker．
Results Primary throughput increased by 35％immediately． Blockages were reduced by over 90％，and automated lubrication cut scheduled maintenance hours by 25％per month．
7. PERTIMBANGAN KOMERSIL
Equipment pricing is tiered based on capacity（tph）and selected core crusher type（jaw vs．gyratory）．
Peringkat Harga：
Tier I（7，000 tph）：Configured with large gyratory crushers．
Ciri Pilihan：
Penderia pemantauan keadaan lanjutan（getaran，suhu）
Penyepaduan sistem penindasan habuk
Wear liner monitoring system
Extended warranty packages
Pakej Perkhidmatan：
A comprehensive selection is available including：
Pemeriksaan tahunan &optimization plans
Onsite parts inventory holding agreements
Remote diagnostics &technical support packages
Pilihan Pembiayaan：
Flexible commercial leasing structures are available through partners，
allowing CAPEX preservation． Project financing may be considered
for largescale developments．
8. Soalan Lazim
Q What if my ROM feed size varies significantly？
A The heavyduty VGF和hydrostatic drive are specifically designed to handle variance．The reversible hydraulic drive can clear minor blockages automatically，
and chamber geometry accommodates reasonable fluctuation without significant efficiency loss．
Q How does this solution integrate with my existing control system？
A The FDA approved iron ore crushing plant module comes with its own PLCbased control panel which communicates via standard industrial protocols（Modbus TCP/IP，
Profibus）．It can operate as a standalone unit or be fully integrated into your central SCADA system．
Q What is the expected operational impact on my workforce？
A The design prioritizes safety和reduces manual labor．Features like centralized lubrication，
modular liners和remote diagnostics reduce time spent on hazardous tasks和routine checks，
allowing your team to focus on oversight和optimization．
Q Are there long lead times for critical wear parts？
A We maintain regional inventory hubs for fastmoving wear items like liner sets．
Using proprietary alloy specifications ensures consistent performance和availability．
Q Can you provide assistance with foundation design和civil works？
A Yes．With purchase we provide detailed foundation drawings，
load data和anchor bolt specifications required by your civil engineering contractor
for proper installation．
Q What are the commercial terms典型for such equipment？
A Terms are typically FCA our manufacturing facility．
Penghantaran、insurance和installation are quoted separately based on project location．
Payment milestones are tied to engineering approval、manufacturing completion、
and shipment．
Q Is operator training included？
A Comprehensive training on operation、penyelenggaraan rutin、
and safety procedures is included with installation commissioning，
conducted both at our facility during FAT和onsite during startup