1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, cabaran teras dalam penghancuran primer selalunya berpunca daripada penghancur itu sendiri. Ini termasuk: unplanned stoppages due to mechanical failure, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang; premature wear part replacement consuming your maintenance budget; inconsistent product gradation leading to downstream processing bottlenecks; penggunaan tenaga yang tinggi bagi setiap tan bahan yang diproses; and limited flexibility to adapt to varying feed materials or product specifications.

Is your current primary crusher a constant source of operational friction? What if your key crushing asset could deliver higher throughput with greater reliability, directly translating to a lower cost per ton? Penyelesaiannya terletak pada pemilihan a Mesin penghancur batu engineered not just to break rock, but to optimize your entire production chain.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi tugas berat Crushers rahang designed for primary crushing applications in mining, Penggalian, dan kitar semula pembinaan berskala besar. The operational workflow is engineered for maximum efficiency: 1) Bahan suapan besar dimuatkan ke dalam penyuap grizzly yang bergetar, yang memintas denda untuk meningkatkan kapasiti berkesan. 2) Oversize material enters the deep crushing chamber where a robust eccentric shaft drives a moving jaw against a fixed jaw, applying compressive force. 3) The crushed material discharges at the bottom with a consistent size reduction ratio, sedia untuk pemprosesan sekunder.

Application scope includes processing hard rock (granit, basalt), abrasive aggregates, dan konkrit perobohan. Primary limitations are related to feed size, which must conform to the machine’s specified inlet dimensions, and material hardness exceeding designed compressive strength ratings.

3. CIRI TERAS

Reka Bentuk Rahang Modular | Asas Teknikal: Bolttogether, nonwelded frame sections | Faedah Operasi: Enables transportation to remote sites and simplifies future plant reconfiguration | Kesan ROI: Reduces logistical costs by up to 25% and extends plant lifecycle adaptability.

Sistem Pemacu Hidrostatik | Asas Teknikal: Direct hydraulic drive for the crusher jaws | Faedah Operasi: Provides reversible operation to clear blockages and allows precise control of CSS (Tetapan sampingan tertutup) di bawah beban | Kesan ROI: Minimizes downtime from tramp metal events by up to 90% and optimizes product size without stopping.

Integrated PreScreening Feeder | Asas Teknikal: Independent grizzly section with bypass chute | Faedah Operasi: Removes fines and undersize material before the crushing chamber, mengurangkan haus dan meningkatkan daya pengeluaran yang berkesan | Kesan ROI: Lowers wear part costs by 1520% and boosts total system capacity.

Perhimpunan Galas Tugas Berat | Asas Teknikal: Spherical roller bearings with larger dimensions and automated grease lubrication | Faedah Operasi: Supports higher load capacities and ensures consistent lubrication under all operating conditions | Kesan ROI: Memanjangkan hayat perkhidmatan galas lebih 30%, mencegah kegagalan bencana.

Antara Muka Automasi Berasaskan PLC | Asas Teknikal: Centralized control system with sensor inputs for CSS, Cabutan kuasa, dan tekanan | Faedah Operasi: Allows operators to monitor performance and adjust settings from a control room for safety and consistency | Kesan ROI: Meningkatkan keberkesanan keseluruhan peralatan (OEE) through realtime optimization and data logging.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Jaw Crusher Kami | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Adanya / Masa aktif | ~92% (dijadualkan & berhenti tidak berjadual) | Data lapangan menunjukkan >96% ketersediaan yang berterusan| +4.3 mata peratusan |
| Pakai Kehidupan (Mn Liners)| 120,000 150,000 tons Manganese steel life| Mencapai 180,000 220,000 tons via optimized kinematics & material grade| +40% peningkatan purata |
| Kecekapan tenaga| Standard motor sizing with fixed RPM| Tiered power unit with loadsensing hydraulics reduces idle consumption| Hingga 12% kWj/tan lebih rendah |
| Ketekalan Throughput| Output variance up to ±15% due to feed fluctuations| Reka bentuk ruang lanjutan & feed control maintains output within ±7%| +53% more consistent yield |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: 200 1,600 MT/j (bergantung kepada bahan makanan & Tetapan CSS)
Pembukaan suapan: From 800mm x 510mm up to 1,600mm x 1,200mm
Keperluan Kuasa: 75 kw 250 kW electric drive motor (50/60 Hz compatible)
Berat Penghancur: Daripada kira-kira 25,000 kg ke atas 75,000 kg
Spesifikasi Bahan Utama: Rangka keluli rekaan berkekuatan tinggi; Dipadamkan & tempered alloy steel eccentric shaft; Rahang keluli mangan mati (14%,18%,22% grades available).
Julat Operasi: Direka untuk suhu ambien dari 20°C hingga +45°C. Dust sealing effective for environments up to 10 g/m³ particulate concentration.

6. SENARIO APLIKASI

Pengembangan Kuari Granit | Cabaran: A quarry needed to increase primary crushing output by 40% without expanding its footprint or primary electrical infrastructure. Existing equipment caused frequent bottlenecks.| Penyelesaian: Implementation of a highcapacity Jaw Crusher with an integrated prescreen feeder and hydrostatic drive for optimal energy use.| Keputusan: Daya tampung meningkat sebanyak 42%. Energy consumption per ton fell by 10%. Plant footprint remained unchanged due to modular design facilitating tiein.

Urban Construction Recycling Hub | Cabaran: Processing highly variable reinforced demolition concrete led to frequent jaw blockages from rebar mats, causing severe downtime.| Penyelesaian: Deployment of a specialized Jaw Crusher with reversible hydrostatic drive and enhanced tramp release systems.| Keputusan: Blockagerelated downtime reduced by over 85%. The ability to reverse clear jams in under two minutes saved an estimated €18k monthly in labor and recovery costs.

7. PERTIMBANGAN KOMERSIL

Kami Stone Crusher Machines are offered in three primary tiers:
Kewajipan Standard: For consistent feed materials (mis., batu kapur). Includes core crusher with mechanical drive.
Tugas Berat: For abrasive aggregates (mis., granit). Adds hydrostatic drive standard duty options.
Modular Plant Ready: Fully equipped with integrated feeder module prewired PLC controls skid mounting optional features include dust suppression systems extended wear part packages telematics hardware remote diagnostics access.
Service packages range from basic commissioning spare parts supply comprehensive annual maintenance contracts including liner changeout inspections.
Financing options include capital purchase leasing structures tailored CAPEX cycles renttoown agreements major projects.

8. Soalan Lazim

Q1 Is this Jaw Crusher compatible with my existing secondary cone crusher or vibrating screen?
Yes industry standard discharge heights conveyor interfaces ensure compatibility most plant layouts provide detailed dimensional drawings power requirements integration planning

S2 Apakah garis masa pentauliahan pemasangan biasa?
For modular unit experienced crew site preparation foundation installation typically requires days weeks depending complexity full commissioning supervised our engineers ensure optimal startup

Q3 How does improved wear part life translate into total cost ownership?
Longer intervals between changeouts reduce direct part costs labor hours associated downtime Field data shows customers achieve lower cost per ton processed despite potentially higher initial part quality

Q4 What commercial terms are available for international export orders?
Standard terms FOB port origin CIF destination port also available payment typically structured progressive milestones letter credit financing partners assist structuring deal

Q5 Can crusher settings be adjusted produce different aggregate sizes?
Yes closed side setting CSS adjusted hydraulically mechanically depending model range allows produce various primary product sizes meet specific gradation requirements downstream processes