1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin perlombongan emas anda? The efficiency of your recovery process hinges on the reliability and precision of your core extraction and concentration equipment. Cabaran biasa dengan jentera suboptimum termasuk:

Kadar Pemulihan Tidak Konsisten: Variable feed grades and inefficient separation lead to measurable gold losses in tailings, memberi kesan langsung kepada pendapatan.
Masa Henti Operasi Berlebihan: Frequent mechanical failures and lengthy maintenance cycles halt entire processing lines, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Unsustainable Consumable & Kos Tenaga: Inefficient designs consume excessive power and wear parts rapidly, driving up your cost per tonne processed.
Complex Operation & Output Tidak Konsisten: Equipment requiring constant manual adjustment leads to operator fatigue and product grade fluctuations.

Is your current setup delivering the predictable tonnage, recovery percentage, and operational cost profile required for profitable gold mining in today's market?

2. GAMBARAN KESELURUHAN PRODUK: HighCapacity Centrifugal Gold Concentrators

Modern centrifugal gold concentrators are engineered for the continuous recovery of fine gold from alluvial and hard rock processing circuits. This equipment enhances gravity separation by applying sustained centrifugal force to increase the effective gravitational pull on heavy particles.

Aliran Kerja Operasi:
1. Slurry Feed: Ore slurry is introduced into a rotating drum or bowl.
2. Kepekatan Empar: High RPM spins material, forcing dense gold particles to migrate and trap against specially designed riffles or grooves.
3. Kepekatan Berterusan & Pembersihan: While feed continues, the concentrated heavy fraction is securely retained.
4. Pelepasan Automatik: Pada selang masa yang diprogramkan, penumpu secara automatik perlahan, flushing the enriched concentrate into a collection vessel for further treatment or direct smelting.

Skop Permohonan: Ideal for primary recovery from grinding circuits, scavenging from flotation tails, and alluvial operations. Effective on particle sizes typically from 6 mesh down to 400 mesh.

Batasan: Not a standalone solution for coarse gold (requires prior screening/sluicing) or purely chemicalbound (refraktori) bijih. Feed preparation (klasifikasi, menyahlim) is critical for optimal performance.

3. CIRI TERAS

Pemacu Frekuensi Boleh Ubah (VFD) Kawalan | Asas Teknikal: Peraturan kelajuan elektromekanikal ketepatan | Faedah Operasi: Operators can finetune Gforce in realtime to match feed grade and particle size changes, optimizing recovery without shutdown. | Kesan ROI: Data lapangan menunjukkan a 38% increase in overall recovery yield by maintaining peak efficiency across variable ore bodies.

LowPressure HydroFlush Discharge System | Asas Teknikal: Controlled hydraulic water injection during discharge cycle | Faedah Operasi: Ensures complete, rapid clearing of concentrate without manual intervention, reducing cycle time and operator exposure. | Kesan ROI: Minimizes concentrate holdup and increases operational uptime; reduces cleaning cycle time by up to 70% berbanding sistem manual.

Pelapik Komposit Tahan Lelasan | Asas Teknikal: Engineered polymerceramic matrix lining in wear zones | Faedah Operasi: Provides exceptional resistance to abrasive slurries, dramatically extending service life over traditional rubber or steel. | Kesan ROI: Mengurangkan kekerapan penggantian pelapik dengan 300400%, lowering spare parts inventory costs and maintenance labor hours.

Sealed ForcedLubrication Bearing Assembly | Asas Teknikal: Enclosed bearing housing with positive pressure grease circulation | Faedah Operasi: Prevents contaminant ingress from slurry dust or water, the leading cause of bearing failure in harsh environments. | Kesan ROI: Extends major bearing service intervals beyond 10,000 jam, preventing unplanned downtime events that can cost over $15k per hour in lost production.

Modular Riffle Design | Asas Teknikal: Boleh ditukar ganti, boltedin concentrate trapping modules | Faedah Operasi: Allows for custom riffle selection based on gold size distribution and enables rapid wearpart replacement without specialized tools. | Kesan ROI: Cuts routine maintenance downtime by half and allows plant adaptability to changing ore characteristics with minimal capital outlay.

Integrated Process Monitoring Sensors | Asas Teknikal: Getaran, suhu, and load sensors with local HMI display | Faedah Operasi: Provides immediate diagnostic data to predict maintenance needs and alerts operators to suboptimal feed conditions like roping or low flow. | Kesan ROI: Membolehkan perancangan penyelenggaraan berasaskan keadaan; prevents catastrophic failures that can lead to multiday stoppages.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penanda Aras Piawaian Industri | Penyelesaian Penumpu Emas Empar Kami | Kelebihan Berdokumen |
| : | : | : | : |
| Kadar Pemulihan Emas Halus (100 mesh) | 8590% dalam keadaan optimum | Konsisten 9296% dalam aplikasi lapangan| +5% peningkatan purata |
| Purata Hayat Perkhidmatan Pelapik (Suapan Melelas) | 1,200 1,800 waktu operasi| 5,000+ operating hours before replacement| +278% penambahbaikan |
| Power Consumption per Tonne Processed| Berbeza secara meluas; selalunya tidak cekap| Optimized bowl geometry & sistem pemacu mengurangkan seri| Hingga 15% pengurangan |
| Concentrate Upgrade Ratio (Suapan : Product) | 1000:1 typical for batch systems| Mencapai 5000:1 or higher through continuous cleaning action| +400% penambahbaikan |
| Full Automated Cycle Time (untuk dilepaskan)| 90 120 minutes for semiautomatic units| Programmable cycles from 15 120 minit; faster flushing.| Hingga 50% pengurangan |

5. SPESIFIKASI TEKNIKAL

Kapasiti Julat Model: Dari skala perintis (50 Tph) kepada unit pengeluaran perindustrian (300 TPH slurry processing).
Keperluan kuasa: Bergantung pada model; julat tipikal daripada 11 kW kepada 45 motor pemacu utama kW (400V/50Hz atau boleh disesuaikan). Includes integrated control panel.
Spesifikasi Bahan: Primary wear surfaces lined with proprietary abrasionresistant composite; structural frame is hightensile carbon steel with corrosionresistant coating; stainless steel fasteners throughout.
Dimensi Fizikal (Production Model Example): Operating footprint of approx. 3m x 2m; height of 2.2m. Berat lebih kurang. 4,500 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; komponen elektrik tahan kelembapan; suitable for dusty environments common in gold processing plants.

6. SENARIO APLIKASI

Hard Rock Mine – Gravity Circuit Optimization

Cabaran: A milling operation was losing significant fine gold to its conventional shaking table circuit due to capacity limitations and inconsistent operator performance on batch units.
Penyelesaian: Installation of two parallel centrifugal concentrators as primary gravity receivers downstream of cyclones.
Keputusan: Mencapai konsisten +4% increase in overall plant recovery within six months. The automated system allowed reallocation of two operators per shift while processing 30% more tonnage through the gravity circuit.

aluvium / Operasi Perlombongan Placer

Cabaran: High seasonal water costs and environmental regulations necessitated a move away from traditional sluicing towards a closedloop, waterconserving system with highvolume capability.
Penyelesaian: Implementation of a multistage concentrator plant featuring primary screening feeding into highcapacity centrifugal concentrators.
Keputusan: Reduced fresh water consumption by over 80%. The system maintained +95% recovery rates on particles down to 200 mesh at a throughput exceeding 250 ela padu sejam , enabling profitable work of lowergrade deposits.

7.PERTIMBANGAN KOMERSIL

Our centrifugal gold concentrators are offered under a tiered pricing structure based on throughput capacity:

Pilot/Test Plant Units (<100 Tph): Lower capital entry point for deposit verification or smallscale operations.
Unit Pengeluaran Standard (100200 Tph): The core range for most midsize mines featuring full automation packages.
HighCapacity Custom Units (>200 Tph): Engineered solutions for largescale operations, often integrated with full material handling systems.

Optional features include advanced PLC control with remote monitoring capability , customfabricated feed distribution systems ,and modular skidmountingfor faster installation .

Kami menawarkan pakej perkhidmatan yang komprehensif:
Pakej Waranti Asas:12month coverage on partsand labor .
Perjanjian Penyelenggaraan Terancang: Pemeriksaan berjadual , penghantaran bahagian keutamaan ,and discounted labor rates .
FullSite Support Contract: Includes annual performance audits ,onsite technician training,dan masa tindak balas yang terjamin .

Financing options are available through our partners , including equipment leasing programsand projectbased financingto help manage capital expenditure .

Soalan Lazim

S1:What upstream preparation does my ore require before feeding intoa centrifugal concentrator?
A1:Ideal feed is classified slurry typically between 1030%solids densitywith minimal ultrafine silt (<400 mesh). We recommend hydrocyclonesor vibrating screensfor removalof oversizeand slimes .Our engineering teamcan reviewyour flow sheet .

S2:What isthe expected payback periodfor thisequipment?
A2 Paybackis highly dependenton your head gradeand operational scale .Basedon historical client datafrom similar operations improvementsin recoveryof just 23 percentagepointsoften yielda full returnon investmentwithin 8to18 monthsof continuousoperationthrough increasedgold production

S3:Canyour concentratorsbe integratedinto our existingplantwith different OEM equipment?
A3 Yes .Our unitsare designedwith standardflange connectionsand variablespeedfeed pumps .The control systemcan be configuredto interfacewith mostmodernplantwide SCADA systemsor operateas a standaloneunit

S4:Whatarethe ongoingoperating costsintermsof consumables?
A4 Primaryconsumablesare liner kitsand occasionalbearing grease .The compositeliner kitshavea documentedservice lifeexceeding 5 k hoursin abrasiveconditions Undernormal operationpower consumptionis themost significantongoing costwhichis optimizedin our design

S5:Doyou offeronsitetestingor pilottrials?
A5 We offermobile pilot plantunitsfor leaseor conductcooperativeonsite trialsevaluationsunderconfidentiality agreementsto gathersitespecificperformance datafor final sizing

S6:Whattechnical supportis availableafter installation?
A6 All purchasesinclude detailedinstallation manualsremote commissioningassistancevia video linkanda dedicatedsupport portal Accesseto regionalservice engineersand comprehensive sparepartsinventoryis provided

S7:Arethere financingoptionsavailablefor internationalclients?
A7 Yes we workwith severalinternationalexport creditagenciesand equipmentfinancing specialiststo structureleasesor loanstailoredto crossbordertransactionsincludingincotermsoptimization