1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Untuk pengurus loji dan kontraktor, traditional crushing and screening setups often present persistent challenges: penggredan produk akhir yang tidak konsisten yang membawa kepada beban yang ditolak, excessive wear part consumption due to inefficient chamber designs, and high labor costs from manual adjustments and blockages. Isu ini secara langsung memberi kesan kepada keuntungan anda melalui bahan terbuang, penyelenggaraan tidak berjadual, and lost production hours.

Bagaimana anda boleh mencapai konsisten, inspec aggregate output while controlling operational expenditure? Is there a way to reduce unplanned downtime and extend service intervals without compromising throughput? The solution lies in specifying equipment engineered not just for peak performance, tetapi untuk diramal, costeffective operation across its lifecycle.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi rangkaian pegun dan terpasang yang komprehensif export crushing and screening equipment designed for private label manufacturing partners. The operational workflow is engineered for linear efficiency: (1) Primary feeding and size reduction via jaw or impact crushers, (2) Intermediate sizing and stockpiling with cone crushers and screens, (3) Final precision screening for product separation, (4) Recirculation of oversize material, dan (5) Integrated conveying for seamless material flow.

This equipment is applicable for medium to largescale aggregate production, C&D kitar semula, and nonabrasive mineral processing. It is optimally designed for processed natural stone and recycled concrete; limitations exist for highly abrasive or chemically aggressive materials without specific liner configurations.

3. CIRI TERAS

Pelarasan CSS Hydroset | Asas Teknikal: Omboh hidraulik menyokong aci utama | Faedah Operasi: Tetapan sisi tertutup (CSS) adjustments can be made in under 60 seconds under load, enabling rapid product size changes. | Kesan ROI: Reduces nonproductive time by up to 80% berbanding sistem shim manual, meningkatkan fleksibiliti tumbuhan.

Sistem Pengekalan Pelapik Modular | Asas Teknikal: Mechanically locked liner segments with wedge bolts | Faedah Operasi: Eliminates backing compound use, reduces liner changeout time by an average of 40%. | Kesan ROI: Lowers labor costs per maintenance event and increases crusher availability.

Tahap 4 Final / Stage V Compliant Power Unit | Asas Teknikal: Advanced diesel engine with integrated SCR/DPF technology | Faedah Operasi: Provides full power while meeting global emissions standards without derating. | Kesan ROI: Ensures regulatory compliance for export markets and avoids potential site operating restrictions.

Independent PreScreen & ByPass Conveyor | Asas Teknikal: Dedicated vibrating grid before the crusher inlet with a direct fines conveyor | Faedah Operasi: Removes natural fines from the feed stream, reducing crusher chamber volume consumption and wear. | Kesan ROI: Increases effective throughput of valuable material by up to 30% and extends wear part life.

Sistem Kawalan Loji Berasaskan PLC | Asas Teknikal: Pengawal logik boleh atur cara berpusat dengan HMI skrin sentuh | Faedah Operasi: Allows singlepoint monitoring of all plant functions, kadar makanan, dan diagnostik. Enables automated startup sequences. | Kesan ROI: Minimizes operator error, optimizes power consumption per ton crushed, and provides actionable data for preventative maintenance scheduling.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Export Crushing & Penyelesaian Saringan | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Masa Pertukaran Pelapik (Penghancur utama) | 1624 jam (krew daripada 3) | 812 jam (krew daripada 3) | ~50% lebih pantas |
| Penggunaan Bahan Api setiap Tan Hancur| 0.8 1.2 liter/tan| 0.65 0.9 liter/tan| ~20% more efficient |
| Kecekapan Saringan (Middeck) | ~85% material separation| ~92% material separation| ~8% improvement |
| Masa Min Antara Kegagalan (Sistem hidraulik)| ~2,000 jam| ~3,200 hours| ~60% longer |

_(Based on field data from comparable installations processing granite/C&D waste.)_

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 150 ke 600 tonnes per hour for hard rock applications.
Keperluan kuasa: Primary plant options from 250 kVA kepada 800 kVA electrical; Trackmounted units feature diesel engines from 300 kW kepada 450 kw.
Spesifikasi Bahan: Highstrength steel chassis; Crusher jaws/mantles in standard Mn14%18% or optional chrome iron alloys; Screen decks in hightensile woven wire or polyurethane panels.
Dimensi Fizikal (Example Primary + Loji Saringan): Approximate footprint of 32m L x 18m W x 12m H. Trackmounted units comply with standard transport width regulations.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 25°C hingga +45°C. Dust suppression system rated at ≤50mg/Nm³ emission control.

6. SENARIO APLIKASI

Aggregate Quarry Expansion in Southeast Asia

Cabaran: A quarry operator needed to increase production of three certified aggregate products but faced space constraints preventing a traditional fixed plant expansion.
Penyelesaian: Implementation of a multistage trackmounted export crushing and screening equipment setup featuring a primary jaw crusher with independent prescreen, penghancur kon sekunder, and tripledeck finishing screen.
Keputusan: Achieved required production increase of over 35% within the existing site footprint within one week of commissioning; reduced offspec product by approximately 15%.

Bandar C&D Recycling Operation in Europe

Cabaran: High contamination rates in feed material caused frequent blockages in secondary crushers and inconsistent final recycled aggregate quality.
Penyelesaian: Integration of a heavyduty scalping screen ahead of the primary crusher circuit within their new private label crushing system.
Keputusan: Reduced unscheduled downtime due to blockages by an estimated 70%, producing a cleaner final product that commanded a higher market price per ton.

7. PERTIMBANGAN KOMERSIL

Peralatan ditawarkan merentasi tiga peringkat utama:
1. Kewajipan Standard: Untuk bahan makanan yang konsisten seperti batu kapur; includes core features with standard wear parts.
2. Tugas Berat: For mixed or abrasive feeds like granite/C&D; includes upgraded liners, heavierduty bearings/belts.
3. Modular SkidMounted: Preassembled modules for rapid deployment on concrete foundations.

Ciri pilihan termasuk meriam penindas habuk canggih,
sistem pengesanan logam,
dan pakej telemetri jauh.
Pakej perkhidmatan terdiri daripada sokongan pentauliahan asas
to comprehensive annual maintenance contracts
with guaranteed parts availability SLAs.
Financing options are structured through partner institutions,
offering operating lease or capital purchase plans
tailored to project cash flow requirements.

8.Soalan Lazim

S1: Is this equipment compatible with our existing conveyors or screens?
A1: Yes.The modular design allows integration into existing circuits.Critical interface points such as discharge heights,lebar tali pinggang,and control system protocols are finalized during the engineering phase prior to manufacturing.

S2:What is the expected operational impact on our current workforce?
A2:The automation features reduce manual intervention,but training is provided.The centralized PLC control system typically requires fewer operators for monitoring,but shifts their role towards process optimization rather than manual adjustment.Field data indicates a training period of one week is standard for operators familiar with similar machinery

S3:Apakah masa utama yang biasa,and what commercial terms are offered?
A3 Lead times vary by configuration,ranging from 12 weeks for standard designs 24 weeks+for fully custom plants.Commercial terms typically involve progress payments tied to key manufacturing milestones,FOB origin Incoterms are standard

Q4 How do you ensure spare parts availability under a private label agreement?
A4 We maintain consignment stock programs at regional logistics hubs based on forecasted demand.Partner portals provide realtime parts inventory visibility,and critical component kits are specified at pointoforder

Q5 What site preparation is required prior commissioning?
A5 A detailed site preparation document is supplied.General requirements include level compacted ground adequate crane access provision utilities water electricity fuel drainage The foundation design drawings are provided as part technical documentation