Eksport 250 300tph Stone Crushing Plant Exporter

Export 250 300tph Stone Crushing Plant Exporter

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Headline: Engineered for HighVolume Production: The 250300 TPH Stationary Stone Crushing Plant 1. PAINPOINT DRIVEN OPENING Are escalating operational costs and unpredictable bottlenecks constraining your aggregate production targets? For commercialscale operations, a midtohigh capacity crushing plant must deliver consistent output without becoming a source of constant management overhead and financial drain. Key challenges you likely…

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Headline: Engineered for HighVolume Production: The 250300 TPH Stationary Stone Crushing Plant

1. PEMBUKAAN PAINPOINT DRIVEN

Are escalating operational costs and unpredictable bottlenecks constraining your aggregate production targets? For commercialscale operations, a midtohigh capacity crushing plant must deliver consistent output without becoming a source of constant management overhead and financial drain.

Key challenges you likely face include:
Masa Henti Tidak Berjadual: Component failures in critical crushers or feeders halt your entire line, menelan belanja ribuan sejam dalam pengeluaran yang hilang dan buruh terbiar.
Kualiti Produk Akhir yang tidak konsisten: Poorly calibrated or mismatched crushing stages yield offspec aggregate, reducing market value and leading to material reprocessing.
Kerumitan Penyelenggaraan Tinggi: Disjointed equipment from multiple suppliers creates convoluted maintenance schedules, excessive spare part inventories, and extended service intervals.
Aliran Bahan Tidak Cekap: Choke points, improper sizing between stages, and inadequate material handling limit your plant’s true capacity, capping your return on investment.
Kos operasi yang semakin meningkat: Pemacu yang tidak cekap tenaga, penggunaan bahagian haus yang berlebihan, and high manual oversight requirements directly erode profit margins.

Is your current solution equipped to provide the reliability, product consistency, and costperton efficiency required in today’s competitive market?

2. GAMBARAN KESELURUHAN PRODUK

The 250300tph Stone Crushing Plant is a complete, stationary crushing and screening solution engineered for continuous, pengeluaran tinggi agregat untuk pembinaan, Bangunan Jalan, dan aplikasi perlombongan. This turnkey system is designed for primary contractors and aggregate producers requiring consistent output of 250 ke 300 Ton metrik sejam.

Aliran Kerja Operasi:
1. Pengurangan utama: Large quarry rock (≤750mm) is uniformly fed into a robust primary jaw crusher for initial size reduction.
2. Sekunder & Penghancuran tertiari: The material is then conveyed to secondary (kon/impak) crushers for further refinement, with optional tertiary crushers for precise shaping and fine aggregate production.
3. Saringan Bahan: Multipledeck vibrating screens accurately separate crushed material into specified size fractions (mis., 05mm, 510mm, 1020mm).
4. Stok & Menyampaikan: A network of belt conveyors transports sized aggregates to designated stockpiles for loadout or further processing.
5. Kawalan Sistem: Centralized PLCbased control allows operators to monitor and adjust the entire process from a single station. Eksport 250 300tph Stone Crushing Plant Exporter

Skop Permohonan & Batasan:
Skop: Ideal for granite, basalt, batu kapur, batu sungai, dan bahan kesat sederhana hingga tinggi yang lain. Suited for largescale infrastructure projects requiring consistent supply.
Batasan: Tidak direka untuk aplikasi mudah alih atau mudah alih. Site requires stable foundation preparation and adequate space for plant layout and stockpiles. Maximum feed size is determined by primary crusher selection.

3. CIRI TERAS

Our plant design incorporates features focused on operational superiority and lifetime cost reduction. Eksport 250 300tph Stone Crushing Plant Exporter

Reka Bentuk Struktur Modular | Asas Teknikal: pasang siap, bolttogether heavyduty steel modules | Faedah Operasi: Mengurangkan masa pemasangan tapak sehingga 40%, ensures precise alignment of crushers and feeders for optimal material flow | Kesan ROI: Lower installation labor costs and faster commissioning generate revenue sooner
Intelligent Crushing Stage Synchronization | Asas Teknikal: PLCcontrolled feed rates with level sensors in crushing chambers | Faedah Operasi: Prevents crusher choke or runempty conditions, maximizes throughput while protecting equipment | Kesan ROI: Reduces wear part stress by an average of 15% and improves overall plant availability
Centralized Greasing & Sistem hidraulik | Asas Teknikal: Automated lubrication points routed to a central station with monitoring | Faedah Operasi: Memastikan galas kritikal menerima pelinciran yang betul mengikut jadual; memudahkan tugas penyelenggaraan rutin | Kesan ROI: Memanjangkan hayat perkhidmatan galas lebih kurang 30%, reduces manual maintenance hours
HighEfficiency Vibrating Screens with Rubber Media | Asas Teknikal: Multideck screens fitted with antiblinding rubber balls or mats | Faedah Operasi: Maintains screening efficiency in damp or sticky material conditions; reduces screen cloth clogging | Kesan ROI: Improves product classification consistency and reduces downtime for screen cleaning
HeavyDuty Belt Conveyor System | Asas Teknikal: Impact beds at loading points; engineered belt scrapers; rated for >300kapasiti tph | Faedah Operasi: Minimizes belt wear from heavy loads; contains spillage; ensures reliable material transfer | Kesan ROI: Lowers conveyor maintenance costs by reducing belt replacement frequency

4. KELEBIHAN KOMPETITIF

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti Direka: 250 – 300 Metrik Tan Sejam (berbeza-beza berdasarkan kepadatan bahan & kekerasan).
Pilihan Penghancur Utama: Kursus rahang (PE900 × 1200) or Gyratory Crusher model dependent on feed size requirements.
Pilihan Penghancur Menengah/Tertiari: Penghancur Kon Hidraulik Berbilang Silinder (HPC315) or Impact Crushers configured in closed circuit with screens.
Stesen Saringan: Typically includes one primary screen postprimary crushing plus two secondary sizing screens.
Jumlah Kuasa yang Dipasang: Kira -kira 550 – 650 kw (bergantung pada konfigurasi akhir).
Spesifikasi Bahan Utama: Rangka utama diperbuat daripada keluli Q345B; Highwear components use Mn18Cr2 or equivalent highchromium alloys.
Overall Layout Dimensions (LxW): Approximately ~120m x ~85m (varies with stockpile conveyor design).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; sistem penindasan habuk dimasukkan sebagai standard.

6. SENARIO APLIKASI

Bekalan Agregat Projek Pembinaan Lebuhraya

Cabaran: A contractor needed a guaranteed supply of over 5000 tons/day of multiple aggregate specifications within a tight project timeline but faced unreliable output from aging equipment.
Penyelesaian: Implementation of our turnkey stationary stone crushing plant configured specifically for granite processing at a dedicated quarry site adjacent to the project corridor.
Keputusan:
Achieved consistent output of overrated capacity at ~320tph during peak demand periods.
Met all gradation specifications without recrushing cycles through precise screening setup.
Supplied the full project requirement within schedule.

Commercial Aggregate Producer Capacity Expansion

Cabaran: An established producer sought to expand market share but was limited by an inefficient twostage plant producing inconsistent product shapes at high operational cost per ton.
Penyelesaian: Integration of our threestage stone crushing plant featuring secondary/tertiary cone crushers into their existing operation as an upgraded production line.
Keputusan:
Increased overall site production by over ~280tph net new capacity while improving final product cubicity by over ~40%.
Reduced overall energy consumption per ton across the expanded site due to more efficient modern drives.

Limestone Processing Base Material Production

Challenge A cement plant raw material section required higher prehomogenization pile feed rates but was constrained by frequent blockages in their old crushing circuit handling claycontaminated limestone.
Solution Installation of our heavyduty stone crushing plant featuring an impact crusher configuration optimized for medium abrasiveness but highclaycontent limestone including enhanced anticlogging measures on feeders/screens etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera etcetera .
Keputusan:
Eliminated unplanned stoppages due to blockages achieving >95% availability versus previous <80%.
Provided stable kiln feed meeting required sizing specification consistently improving kiln thermal efficiency .

Soalan Lazim

1.Q Apakah tahap penyediaan tapak yang diperlukan sebelum pemasangan?
A A stable compacted platform capable of supporting significant dynamic loads is essential Detailed foundation drawings are provided well in advance Concrete foundations are typically required under all major equipment modules .

2.Q How does this plant handle variations in feed material hardness?
A The core crushers are selected based on your specific target materials The hydraulic adjustment systems on cone crushers allow operators to compensate for hardness variations maintaining product size without stopping .

3.Q What are the typical lead times from order placement?
A For standard configurations lead time ranges between months depending on current manufacturing schedule Complex customizations may extend this timeframe .

4.Q What training is provided for our operational staff?
A Comprehensive training covering operation routine maintenance safety procedures troubleshooting basic diagnostics is conducted during commissioning both classroom instruction handson sessions included .

5.Q Are financing options available?
A Yes we work with several international export credit agencies financial institutions can offer various financing structures including leasing installment plans subject credit approval terms conditions apply .

6.Q Can this system be integrated with our existing equipment like loaders conveyors?
A Integration feasibility studies conducted upon request Control systems can typically be adapted interface existing upstream downstream processes ensuring cohesive operation .

7.Q What does the standard warranty cover what service packages offered?
A Standard warranty covers manufacturing defects major components months operating hours whichever comes first Extended warranties comprehensive service packages annual inspections preventive maintenance plans available purchase .