1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan masa henti yang tidak menentu menghakis agregat atau margin pemprosesan mineral anda? Untuk pengurus loji dan kontraktor kejuruteraan, the primary crushing stage is often a source of significant financial and operational friction. Cabaran biasa termasuk:
Penggunaan Tenaga Berlebihan: Jaw crushers are powerintensive. Inefficient models can inflate your electricity costs by 1525%, memberi kesan secara langsung kepada metrik costperton anda.
Pakaian pramatang & Unplanned Stops: Abrasive feed material leads to rapid jaw plate wear, requiring frequent changeouts that halt production for hours, costing thousands in lost throughput and labor.
Output Tidak Konsisten & Merapatkan: Fluctuations in feed size or moisture content cause blockages (merapatkan) and product gradation issues, creating bottlenecks for downstream processes and compromising final product specs.
Kerumitan Penyelenggaraan Tinggi: Traditional designs with numerous lubrication points and difficulttoaccess components lead to extended service intervals and higher longterm maintenance overhead.

Is your current primary crushing solution a strategic asset or a persistent cost center? The right equipment must address these pain points with engineering precision, not just raw power.

2. GAMBARAN KESELURUHAN PRODUK

The EcoFriendly JC5000 is a highcapacity, penghancur rahang tunggal yang direka bentuk untuk penghancuran utama dalam menuntut kuari, perlombongan, dan aplikasi kitar semula perobohan. Ia direka untuk memproses batu keras, bijih, and construction debris into a consistent, coarse aggregate for further processing or direct use.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Material is loaded via excavator or wheel loader into the large capacity vibrating grizzly feeder (pilihan), which bypasses fines to reduce crusher load.
2. Tindakan Menghancurkan: Material enters the deep crushing chamber. The aggressive elliptical motion of the single toggle jaw applies compressive force against the fixed jaw, effectively breaking large feed (sehingga 1300mm) to the desired size.
3. Pelepasan & Pengangkutan: Bahan hancur keluar melalui pembukaan pelepasan, with size controlled by the hydraulic adjustment system, and is conveyed to the next stage in your circuit.

Skop Permohonan: Ideal for hightonnage primary stations processing granite, basalt, bijih besi, dan konkrit kitar semula. Tidak disyorkan untuk melekit, plastic clays or as a standalone unit for producing fine sand specifications without secondary/tertiary stages.

3. CIRI TERAS

Sistem Pemacu Hidrostatik | Asas Teknikal: Kawalan kelajuan berubah-ubah langsung penghancur melalui motor hidraulik | Faedah Operasi: Provides softstart capability, operasi boleh balik untuk membersihkan sekatan, and enables continuous optimization of speed for feed material variations | Kesan ROI: Reduces peak inrush electrical demand by up to 60%, lowering utility tariffs; minimizes mechanical stress on drivetrain components.

Quattro Movement Jaw Design | Asas Teknikal: Optimized kinematics where the moving jaw has a circular motion at the top and elliptical at the discharge | Faedah Operasi: Creates an aggressive crushing action at the inlet while simultaneously increasing throughput capacity and reducing liner wear at the discharge point | Kesan ROI: Data lapangan menunjukkan a 2030% improvement in jaw plate life compared to conventional straightline designs.

Penindasan Habuk Bersepadu & Noise Encapsulation | Asas Teknikal: Preplumbed water spray bars at feed/discharge points with optional acoustic dampening panels | Faedah Operasi: Actively controls respirable dust emissions below regulatory thresholds and reduces operational noise levels by approximately 10 dBA | Kesan ROI: Mitigates environmental compliance risks and facilitates permitting in noisesensitive areas, avoiding potential project delays.

Smart Chamber Protection System | Asas Teknikal: Hydraulic toggle tensioning cylinder acts as both a safety device and chamber clearing tool | Faedah Operasi: Automatically releases tramp metal uncrushables within seconds; resets hydraulically without manual intervention | Kesan ROI: Prevents catastrophic damage to castings; industry testing demonstrates it can eliminate over 90% of downtime associated with tramp iron events.

Centralized Greasing & Titik Pemantauan Keadaan | Asas Teknikal: Singlepoint greasing lines routed to all major bearings; ports for vibration/temperature sensors | Faedah Operasi: Your maintenance team can perform routine lubrication safely in under 15 minutes from ground level; membolehkan penjadualan penyelenggaraan ramalan | Kesan ROI: Memanjangkan hayat perkhidmatan galas dengan memastikan pelinciran yang betul; reduces scheduled service time by an estimated 40%.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Penghancur Rahang Konvensional) | Penyelesaian JC5000 Mesra Alam | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Purata. Penggunaan tenaga (kWj/tan)| 0.8 1.2 kWj/tan | 0.65 0.75 kWj/tan| ~25% Pengurangan |
| Kehidupan Plat Rahang (Granit Lelas)| ~120,000 tan setiap set| ~150,000 tons per set| 25% Lebih Panjang Umur |
| Masa Pemulihan Tramp Iron| Manual removal: 24 purata jam| Automatic release & set semula: <5 minit| ~95% Faster |
| Routine Lubrication Service Time| Multipoint manual greasing: ~45 minit| Centralized singlepoint system: <15 minit| 67% Less Time |
| Peak Sound Power Level| Biasanya >115 dBA|<110 dBA with encapsulation|<5 Pengurangan dBA |

5. SPESIFIKASI TEKNIKAL

Pembukaan suapan: 1300mm x 1000mm (51" x 40")
Saiz suapan maksimum: Up to 1050mm (41")
Tetapan sampingan tertutup (CSS) Julat: 125 250mm (5" 10")
Julat Kapasiti (Varies with CSS & Bahan): Up to750 tonnes per hour
Keperluan Kuasa Pandu:132 kW Motor Elektrik (Standard); Hydrostatic drive compatible.
Berat Penghancur (asas): Approximately46，000 kg
Pembinaan Kerangka Utama: Fabricated highstrength steel plate，melegakan tekanan.
Pilihan Bahan Plat Rahang: Manganese steel（14%，18%，22%）or optional tungsten carbide impregnated liners for extreme abrasion.
Julat Suhu Operasi： 20°Cto +45°C（with appropriate lubricants）.
Specifications are subject to design improvements； confirm exact values with technical datasheet.

6. SENARIO APLIKASI

Kuari Granit， Asia Tenggara｜Cabaran： High silica content causing accelerated wear on competitor's jaw plates， leading to monthly changeoutsand unpredictable product sizing． Solution： Installation of one JC5000 with22% manganese jawsand Quattro movement design． Results： Achieved consistent6week plate life intervals， increasing crusher availability by18%． Product yield within target spec improvedto98%， reducing recirculation load．

Urban Demolition Recycling Hub， Europe｜Challenge： Processing mixed demolition wastewith high riskof uncrushable rebarand needfor strict dust/noise compliancein city limits． Solution： JC5000 equippedwith Smart Chamber Protection， penindasan habuk bersepadu，and full noise encapsulation package． Results： Zero damage incidents from tramp metalin first year； passed all environmental audits without issue； enabled24/6 operationunder strict local ordinances．

7.PERTIMBANGAN KOMERSIL

EcoFriendly JC5000 pricing is structured around core configurationsto match specific duty requirements：

Base Configuration（Tier1）： Includes standard crusher， motor， pemacu，and basic guarding． Focuseson essential performance．
Integrated Feeder Package（Tier2）： Adds vibratory grizzly feederwith reject conveyor； optimizes overall station efficiency．
EcoCompliance Package（Tier3）： Bundles advanced dust suppression， noise encapsulation panels，and spillage control systems．

Optional features include automated wear monitoring， pilihan pemacu diesel/elektrik hibrid，and custom liner profiles．

Service packages range from basic preventive maintenance plans tooffsite remote monitoring support contracts． Financing through our capital equipment partners includes operating lease structures that preserve working capital．

Soalan Lazim

S1： Is the EcoFriendly JC5000 compatible withexisting secondary cone crushersor screening plants in my circuit？
A1： Yes． TheJC5000is designedto producea wellgraded output suitablefor feeding industrystandard secondary crushers． Its hydraulic adjustment allows quick CSS changes tomatch downstream feed requirements．

S2： Whatisthe expected impacton my overall plant energy consumption？
A2： Basedon field performance data from similar installations， plants typically observea net reductionin energy costper ton processedby1822%， primarily due tot he efficiency ofthe hydrostatic drive andreduced recirculating loadfrom more consistent product．

S3： How does themaintenance schedule compareto aconventionaljaw crusher？
A3： Routine inspection intervals remain similar； howeverthe centralized lubrication system significantly reduces labor time per service． Major component lifefor bearingsand frameis projectedto be longer due toreduced mechanical shockfromthe hydrostatic system．

S4： Are there financing options availablethat alignwithm y project cash flow？
A4： Multiple commercial structures are available including straight purchase ，capital leases ，and operating leases that treatthe equipment asan offbalancesheet operating expense． Terms are typically tailoredt oproject durationand cash flowprofile．

S5： What trainingis providedfor our operatorsand maintenance crew？
A5： We provide comprehensive onsite commissioning training focusedon safe operation ，pemeriksaan harian ，penyelesaian masalah asas ，and liner changeout procedures ．Additional technical training modulesare availablethrough our service network．

S6 ：Can this unit handle very wet or sticky feed materials？
A6 ：Like alljaw crushers ，excessively sticky materialscan increase riskof chamber packingbelowthe discharge point ．TheJC5000’s aggressive discharge stroke mitigates this ，butfor applicationswith consistently high clay content ，a prescreening/scalping solutionis strongly recommendedas part ofthe station design．

S7 ：Whatisthe lead timefor deliveryanda typical installation period？
A7 ：Lead times vary basedon configurationand global manufacturing schedules ；current estimates are availableupon request ．Installationby our certified engineers typically requires1014 daysfor mechanical erectionand commissioning ，assuming prepared foundationsandsite supportare available