Eco-Friendly Jc5000 Jaw Crusher

Penerangan ringkas:

1. PAINPOINT DRIVEN OPENING Are escalating energy costs and tightening environmental regulations compressing your aggregate or mining operation’s margins? Primary crushing is a core process, but traditional jaw crushers often come with unsustainable operational burdens. Pertimbangkan cabaran biasa ini: Penggunaan Tenaga Berlebihan: Primary crushing can account for over 50% of a plant’s connected power load.…

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1. PEMBUKAAN PAINPOINT DRIVEN

Are escalating energy costs and tightening environmental regulations compressing your aggregate or mining operation's margins? Primary crushing is a core process, but traditional jaw crushers often come with unsustainable operational burdens. Pertimbangkan cabaran biasa ini:
Penggunaan Tenaga Berlebihan: Primary crushing can account for over 50% of a plant's connected power load. Inefficient drives and outdated designs lead to prohibitively high electricity costs per ton.
Masa Henti yang Tidak Dirancang daripada Pemakaian Pramatang: Frequent replacement of wear parts like jaw plates due to poor material selection or design not only incurs part costs but results in significant production losses during changeouts.
Dust Emission and Noise Compliance Challenges: Managing airborne particulate and noise levels to meet site and regulatory standards often requires costly auxiliary systems, adding complexity and capital expense.
Penggredan Produk Tidak Konsisten: Worn or poorly adjusted crushers produce excessive fines or irregular slabby product, mengurangkan hasil yang berharga, inspec aggregate and impacting downstream process efficiency.

How do you reduce your cost per ton while simultaneously addressing environmental stewardship goals? Is it possible to achieve higher throughput without a corresponding spike in energy bills? The solution lies in fundamentally reengineering the primary crushing stage.

2. GAMBARAN KESELURUHAN PRODUK

JC5000 Mesra Alam adalah berkapasiti tinggi, penghancur rahang tunggal yang direka bentuk untuk penghancuran utama batu keras, granit, basalt, dan konkrit kitar semula. It is designed for stationary installation in quarry, perlombongan, dan loji kitar semula sisa pembinaan berskala besar.

Aliran Kerja Operasi:
1. Suapan & PraSkrining: Runofmine or feed material is directed into the vibrating grizzly feeder (pilihan), yang memintas denda untuk meningkatkan kapasiti berkesan.
2. Tindakan Menghancurkan: Bahan memasuki ruang penghancuran dalam. An optimized elliptical motion ensures aggressive nipangle crushing at the inlet and consistent reduction along the full length of the fixed and moving jaw plates.
3. Pelepasan & Menyampaikan: Keluaran produk yang dihancurkan di titik pelepasan bawah, with a large gap setting range allowing precise control over final product top size for direct feed to secondary crushers or screening units.

Skop Permohonan: Ideal for hightonnage primary crushing where feed size is up to 1300mm (51") and target product sizes range from 150mm to 300mm (6" ke 12"). Tidak disyorkan untuk melekit, bahan terikat tanah liat tanpa prasaringan/scalping.

3. CIRI TERAS

EcoDrive System | Asas Teknikal: Highefficiency IE4rated motor coupled with a fluid coupling | Faedah Operasi: Reduces inrush current by up to 60% and provides smooth start/stop cycles, lowering mechanical stress on driveshafts and belts | Kesan ROI: Data medan menunjukkan purata 1822% reduction in energy consumption per ton crushed versus standard drive systems.

Vortex Chamber Design & Liner Geometry | Asas Teknikal: Computermodeled chamber profile that creates interparticle rockonrock crushing in the upper chamber | Faedah Operasi: Directs wear away from jaw plates at the feed point, increases throughput volume, and promotes a more cubical product shape | Kesan ROI: Extends jaw plate service life by an estimated 3050%, directly reducing wear part cost per ton and downtime frequency.

Manifold Penindasan Habuk Bersepadu | Asas Teknikal: Internal piping system delivering lowvolume, highpressure mist at key dust generation points within the chamber | Faedah Operasi: Menyekat habuk pada sumber tanpa bahan tepu; operates on less than 15 liters/minute of water | Kesan ROI: Eliminates need for external spray bars and reduces water consumption by ~70%, often bringing crusher emissions within permit limits without additional capital investment.

Acoustic Damping Armor | Asas Teknikal: Multilayer composite panels fitted to crusher frame sides and hopper | Faedah Operasi: Absorbs highfrequency mechanical noise generated by the crushing process | Kesan ROI: Reduces sound power levels by up to 10 db(A), aiding compliance with stringent site noise regulations (mis., <85 db(A) di stesen operator).

Smart Chamber Access & Pelarasan | Asas Teknikal: Hydraulically assisted toggle tensioning system and rear wedge lock mechanism | Faedah Operasi: Enables remote setting adjustment via PLC interface and simplifies liner changeout procedures; reduces jaw plate replacement downtime by approximately 40% | Kesan ROI: Lowers labor costs for maintenance events and increases plant availability.

4. KELEBIHAN KOMPETITIF

5. SPESIFIKASI TEKNIKAL

Model: EcoFriendly JC5000 Jaw Crusher
Pembukaan suapan: 1300mm x 1000mm (51" x 40")
Saiz suapan maksimum: 1100mm (43")
Julat Tetapan Sisi Tertutup: 150 300mm (6" 12")
Julat Kapasiti: 450 750 tan sejam (bergantung kepada jenis bahan & CSS)
Keperluan Kuasa Pandu: 200 kw (IE4rated electric motor standard)
Jumlah Kuasa yang Dipasang: 225 kw (includes hydraulic system & bantuan)
Berat Penghancur (tidak termasuk motor & rangka asas): Kira -kira 62,000 kg
Spesifikasi Bahan Utama: Rangka utama Plat keluli buatan (Gred S355J2); Jaw plates Premium XT710 manganese steel; Eccentric shaft Forged alloy steel EN24.
Julat Operasi Persekitaran: Suhu ambien 20°C hingga +45°C; Dust suppression system operational down to +5°C with optional heater trace.

6. SENARIO APLIKASI

Pengembangan Kuari Granit | Cabaran: A major quarry needed to increase primary crushed output by 25% but was constrained by existing grid power capacity and permit limits on sitewide noise. Adding a conventional crusher would require costly substation upgrades. | Penyelesaian: Installation of one EcoFriendly JC5000 Jaw Crusher as the new primary unit, replacing two older machines. The lower power draw per ton allowed higher throughput within existing power limits. The integrated acoustic damping was critical for permit approval.| Keputusan: Tercapai a 28% increase in hourly production while reducing primary circuit energy consumption by 18%. Site noise mapping confirmed compliance, avoiding over $250k in anticipated electrical infrastructure costs.

Urban Recycling Center Development | Cabaran: A contractor establishing a fixedsite construction & demolition waste recycling plant faced strict urban emissions controls and needed consistent product from highly variable reinforced concrete feed.| Penyelesaian: The JC5000 was selected for its integrated dust suppression and ability to handle large rebarladen slabs without risk of bridging. The robust hydraulic setting adjustment allowed quick changes between C&D waste streams.| Keputusan: The plant consistently meets particulate matter (PM10) monitoring requirements. The crusher maintains a consistent 600 tph throughput on mixed C&D suapan, producing a cleanly fractured product with minimal fines generation for highervalue aggregate yield.

7. PERTIMBANGAN KOMERSIL

The EcoFriendly JC5000 Jaw Crusher is offered in three configured tiers:

1. Konfigurasi Pangkalan (Peringkat I): Includes crusher body, IE4 motor/sheaves/vbelts, Pengawal memandu, sistem pelinciran asas, penghidup motor.
2. Konfigurasi Dioptimumkan (Tier II Most Common): Adds integrated dust suppression manifold, acoustic damping armor panels, hydraulic setting adjustment system, automated lubrication unit.
3. Fully Integrated Skid (Peringkat III): Includes Tier II features plus a heavyduty vibrating grizzly feeder mounted on a common baseframe with walkways/ladders/stairs for simplified installation.

Ciri pilihan termasuk profil plat rahang yang berbeza (standard/quarry/superteeth), various monitoring sensors (memakai pelapik,suhu,getaran),and an RTU/PLC control package for remote monitoring.

Service packages range from basic commissioning support up to comprehensive multiyear performance contracts covering planned maintenance,buruh,and wear parts.Financing options include straight capital purchase,fixedterm leasetoown agreements,and tailored throughputbased rental contracts for projectbased work. Eco-Friendly Jc5000 Jaw Crusher

8.Soalan Lazim

Q:What are the infrastructure requirements for installing the JC5000?
A:The crusher requires a reinforced concrete foundation designed to specific dynamic loads.Power supply must be sized for an IE4 ,200kW motor with softstart capability.Access for maintenance,a luffing jib crane or overhead gantry,and adequate space around all service points are necessary.Detailed civil drawings are provided upon order confirmation

Q.How does this machine handle tramp metal or uncrushable objects?
A.The JC5000 utilizes a robust hydraulic toggle tensioning system that acts as both setting adjustment overload protection.In event of an uncrushable object,the hydraulic system allows toggle plate relief minimizing risk catastrophic damage.The system can be reset quickly once obstruction cleared

Q.Can we use existing nonproprietary jaw plates or must we use OEM parts?
A.The vortex chamber design performance is certified using specific OEM premium alloy plates.We strongly recommend their use guarantee stated capacity wear life.Substituting generic plates will void warranty may reduce throughput efficiency increase operating cost per ton

Q.What typical returnoninvestment period can be expected?
A.ROI period varies based local energy costs utilization rates material abrasiveness.In typical hard rock application where energy costs are moderatehigh operators report payback periods between 18 months based primarily savings from reduced energy consumption extended wear part life increased availability

Q.Is training provided our maintenance staff?
A.Comprehensive onsite training conducted during commissioning covers safe operation routine inspection procedures troubleshooting guides major component replacement.This supplemented detailed operation maintenance manuals digital access instructional videos