1. PEMBUKAAN PAINPOINT DRIVEN

Is your coke handling operation plagued by inefficient fines separation, masa henti penyelenggaraan yang berlebihan, and environmental compliance headaches? Traditional screening methods for petroleum coke and metallurgical coke often struggle with high moisture content, leading to blinding, daya pengeluaran berkurangan, and inconsistent product grading. This results in lost revenue from offspec material, high energy consumption from downstream processing of unscreened coke, and escalating costs for screen media replacement and manual cleaning. Are you facing challenges with dust emission control, noise levels exceeding site limits, or the constant battle against abrasive wear that shortens equipment life? These operational inefficiencies directly impact your plant's profitability and environmental standing. Persoalannya menjadi: how can you achieve precise particle separation for coke while simultaneously reducing operational costs and improving your site's environmental footprint?

2. GAMBARAN KESELURUHAN PRODUK

The EcoFriendly Coke Vibration Screen is a highcapacity, linear motion screening machine engineered for the dry classification of petroleum and metallurgical coke. It is designed to separate coke fines from the main product stream or to grade coke into multiple fractions with high accuracy and minimal waste.

Aliran Kerja Operasi:
1. Suapan Terkawal: Sized coke is fed onto the screen via a regulated feed chute or conveyor.
2. Stratifikasi yang cekap: Getaran linear HighGforce menyusun bahan dengan cepat, forcing fines to contact the screen media.
3. Pemisahan Tepat: Sized apertures on robust screen panels allow undersize material to pass through while oversize travels along the deck.
4. Pelepasan Bersih: Separated fractions are discharged into distinct chutes for further processing or stockpiling.
5. Penahanan Bersepadu: The fully enclosed design captures dust at source throughout the process.

Skop Permohonan: Primary sizing of green or calcined petroleum coke (GPC/CPC), metallurgical coke screening at battery or quenching stations, prescreening before crushing circuits.
Batasan: Not designed as a dewatering screen for slurry applications; optimal performance requires feed moisture typically below 8% (subject to particle size distribution).

3. CIRI TERAS

Rekaan Kedap Habuk Terlampir | Asas Teknikal: Sealed deck covers with maintenance access ports and flanged connections for dust extraction systems | Faedah Operasi: Mengandungi habuk pada sumber, ensuring compliance with workplace air quality standards (mis., OSHA, ATEX zones) and reducing product loss | Kesan ROI: Eliminates costs associated with secondary dust collection structures and reduces cleanup labor.

LowNoise Vibration Mechanism | Asas Teknikal: Balanced eccentric shaft drive with rubber shear mounts and sounddampening enclosures | Faedah Operasi: Reduces operational noise to below 85 db(A) di 1 meter, facilitating easier communication and meeting strict site regulations | Kesan ROI: Minimizes risk of regulatory penalties and reduces longterm costs for operator hearing protection programs.

AbrasionResistant Deck System | Asas Teknikal: Modular polyurethane or rubberclad steel screen panels with tensioning system | Faedah Operasi: Withstands highly abrasive coke particles, extends media life by up to 3x compared to woven wire, and resists blinding from moist fines | Kesan ROI: Lowers total cost of ownership through reduced spare parts inventory and less frequent changeout downtime.

Konfigurasi Pemacu EnergyEfficient | Asas Teknikal: Directdrive twin vibrator motors with controlled startstop technology | Faedah Operasi: Provides consistent linear motion with lower starting amperage draw compared to bruteforce designs | Kesan ROI: Reduces peak energy demand and yields measurable savings on power consumption per ton of material processed.

Minimal Maintenance Architecture | Asas Teknikal: Centralized lubrication points for bearings, quickrelease deck clamps, and easily accessible motor mounts | Faedah Operasi: Enables routine inspection and component replacement in hours instead of shifts | Kesan ROI: Increases annual available operating time (AOT) by minimizing planned maintenance windows.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Typical Screen) | Penyelesaian Skrin Getaran Coke Mesra Alam | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Media Skrin | Woven wire panels (36 bulan) | Polyurethaneclad panels (1218 bulan) | +150% ke +200% |
| Pelepasan Habuk di Sumber| Open decks requiring secondary hoods >20 mg/m³| Fully enclosed design with points 50% pengurangan |
| Tahap Kebisingan Operasi| ~95100 dB(A) di 1 meter| <85 db(A) di 1 meter| ~15% pengurangan |
| Energy Consumption/Ton| Garis dasar (100%)| Pemacu yang dioptimumkan & neraca jisim (lebih kurang)| 10% ke 15% |
| Masa Tukar Panel Dek| 812 jam (penuh dek)| 46 jam (sistem modular)| ~50% lebih pantas |

5. SPESIFIKASI TEKNIKAL

Kapasiti & Penilaian: bergantung kepada model; berkisar dari 200 TPH kepada 1,500+ TPH of bulk coke material. Direka untuk 24/7 operasi berterusan.
Keperluan kuasa: Driven by two (2) externally mounted vibrator motors; jumlah kuasa terpasang daripada 7.5 kW kepada 45 kW based on model size.
Spesifikasi Bahan:
Bingkai Dek & Sideplates: Keluli tahan lelasan (AR400 liners optional).
Dek Skrin: Modular polyurethane or rubber panels on reinforced steel frames.
Mata air & Mounts: Heavyduty coil springs or rubber shear mounts.
Dust Seals: Neoprene or urethane sealing strips throughout.
Dimensi Fizikal: Boleh ubah mengikut model; typical footprint length ranges from 5m to 9m; width from 2m to 3m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Enclosure rating typically IP65 for electrical components.

6. SENARIO APLIKASI

Metallurgical Coke Plant – Battery RunofOven Screening

Cabaran: A steel plant needed to screen hot runofoven coke while controlling immense dust plumes that created environmental noncompliance issues and hazardous working conditions near the battery. Their existing screens had short media life due to heat and abrasion.
Penyelesaian: Implementation of a fully enclosed EcoFriendly Coke Vibration Screen equipped with heatresistant seals and specialized screen panels rated for elevated temperatures.
Keputusan: Dust emissions at the discharge point were contained by over 70%, bringing the operation within permit limits. Screen panel replacement intervals extended from four months to over fourteen months.

Petroleum Coke Calcining Plant – Green Coke PreScreening

Cabaran: A calciner was experiencing frequent downstream crusher blockages due to excessive fines in feed stockpile reclaim circuits. Their open vibrating screens were also a major source of airborne dust.
Penyelesaian: Installation of a twodeck EcoFriendly Coke Vibration Screen ahead of the crusher circuit in an enclosed transfer house.
Keputusan: denda (6mm) removal efficiency exceeded 92%, eliminating crusher blockages and increasing throughput stability. The integrated dust control system allowed recapture of valuable fine material as a saleable product stream.

7. PERTIMBANGAN KOMERSIL

Our EcoFriendly Coke Vibration Screens are offered in standardized model tiers based on capacity (CFVS500, CFVS1000, CFVS1500+) with corresponding capital investment levels.

Ciri Pilihan & Naik taraf: Hightemperature sealing kits for hot coke applications; stainless steel construction components for highly corrosive environments; penderia pemantauan keadaan lanjutan (getaran, suhu); konfigurasi hud pelepasan tersuai.

Kami menyediakan pakej perkhidmatan yang komprehensif:
1. Basic Support Package: Includes detailed installation drawings, penyeliaan pentauliahan, and operator training manuals.
2. Perjanjian Penyelenggaraan Terancang: Pemeriksaan berjadual, memakai audit bahagian, discounted spare parts supply priority shipping).
3.
Financing options are available through our partners including equipment leasing structures that allow you preserve capital expenditure budgets while upgrading your screening operations immediately

Soalan Lazim

Q1 How does this screen handle "melekit" highmoisture coke that typically causes blinding?

The combination of highGforce linear vibration our tensioned polyurethane panel system is specifically designed mitigate blinding Field data shows effective operation moisture contents up where traditional screens fail Optional balltray decks or airblaster systems can be specified extreme conditions

Q2 Is this equipment compatible existing dust collection systems?

Yes Our EcoFriendly Coke Vibration Screens are designed integration They feature standardized flanged outlets connection points allow direct ducting your existing baghouse electrostatic precipitator ensuring seamless upgrade path

Q3 What is typical lead time delivery installation?

For standard models lead time ranges weeks depending capacity requirements Nonstandard configurations may require additional engineering time We provide all necessary foundation drawings anchor bolt details advance facilitate smooth installation your maintenance team thirdparty contractor

Q4 Can you quantify expected reduction operating costs?

Based historical data clients report average reductions maintenance labor costs related screening due extended component life Energy savings vary but typically range Additionally reduced downtime unscheduled repairs contributes significantly overall production throughput reliability

S5 Adakah anda menawarkan jaminan prestasi?

We provide guaranteed capacity specifications based defined feed material characteristics Additionally we guarantee noise emission levels structural integrity key components under normal operating conditions as outlined our commercial warranty terms

S6 Adakah alat ganti sedia ada?

We maintain strategic inventory critical wear parts including screen panel modules seal kits vibrator motor assemblies ensure expedited shipping Our online portal allows clients view part numbers diagrams place orders directly minimizing potential production delays