Targeted Custom Gold Ore Crushing Equipment: Engineered for HighValue Mineral Recovery

1. PEMBUKAAN PAINPOINT DRIVEN

Processing goldbearing ore presents distinct and costly challenges that directly impact your bottom line. Standard crushing circuits often fall short, leading to operational inefficiencies that erode profit margins. Adakah anda mengalami:

Metal Loss and Poor Liberation: Inefficient crushing can overgrind free gold or fail to properly liberate locked particles, causing valuable metal to report to tailings or become unrecoverable.
Lelasan Berlebihan & Kos penyelenggaraan: The high silica content (kuarza) common in gold ores rapidly wears standard manganese steel components, leading to frequent downtime for liner changes and high consumable expenses.
Throughput Bottlenecks from Variable Feed: Keras, abrasive cap rock versus softer clayrich zones create inconsistent feed for your primary crusher, causing surges and reducing overall plant capacity.
Penggunaan Tenaga Tinggi setiap Tan: An inefficiently configured or improperly selected crusher for your specific ore hardness (mis., lowgrade vs. highgrade, freemilling vs. refraktori) wastes significant power without improving recovery.

Jika isu ini terdengar biasa, your operation requires a purposeengineered solution. The right custom gold ore crushing equipment is not a luxury—it is a fundamental requirement for optimizing recovery yield and controlling operational costs.

2. GAMBARAN KESELURUHAN PRODUK

Penyelesaian kejuruteraan kami ialah a CustomConfigured Gold Ore Crushing Circuit, typically centered on a heavyduty jaw crusher for primary reduction and a cone crusher for secondary crushing, specifically tailored to your ore characteristics and plant flow sheet.

Aliran Kerja Operasi:
1. Pengurangan saiz utama: ROM ore is fed into a robust jaw crusher designed with optimal nip angle and stroke to handle hard, abrasive feed without bridging.
2. Scalping & Fine Crushing: Primary crushed material is screened; oversize is conveyed to a secondary cone crusher with a chamber geometry matched to your target product size for optimal liberation.
3. Saiz Produk: The final crushed product is screened to ensure consistent feed size (typically ½" to ¾") for downstream grinding mills, maximizing cyanide leach efficiency or gravity recovery.

Skop Permohonan & Batasan:
Skop: Ideal for hard rock gold mining operations processing lode or vein deposits with moderate to high abrasiveness (mis., kuarza, granit). Effective for both freemilling and complex ores requiring fine liberation.
Batasan: Not designed as a standalone solution for alluvial/placer deposits where scrubbing and screening are primary processes. Maximum feed size and capacity are determined by the specific model configuration.

3. CIRI TERAS

Reka Bentuk Bingkai Modular | Asas Teknikal: Bolttogether, highcarbon steel construction | Faedah Operasi: Enables easier transport to remote sites and faster onsite assembly, mengurangkan masa pemasangan sehingga 30% compared to welded frames. | Kesan ROI: Lower mobilization costs and quicker commissioning translate into earlier production revenue.

Pengoptimuman Kehidupan Pelapik | Asas Teknikal: CADprofiled crushing chambers and alloy selection based on your ore's Bond Work Index & abrasion testing | Faedah Operasi: Increases mean time between changeouts; field data shows liner life improvements of 1525% in highsilica applications. | Kesan ROI: Direct reduction in consumable parts inventory cost and less maintenance labor.

Tramp Metal Protection | Asas Teknikal: Hydraulic overload relief system on cone crushers with automatic reset | Faedah Operasi: Menghalang kerosakan bencana daripada bahan yang tidak boleh dihancurkan, protecting the main shaft and head from breakage. | Kesan ROI: Avoids unplanned downtime events costing tens of thousands in repairs and lost production.

Variable Speed Feed Control | Asas Teknikal: Intelligent drive system paired with level sensors in the crushing chamber | Faedah Operasi: Automatically regulates feed rate to match ore hardness variations, preventing choking or running empty. | Kesan ROI: Maintains consistent throughput and product gradation, improving overall circuit stability and energy efficiency by up to 10%.

Dust Containment Sealing | Asas Teknikal: Multistage labyrinth seals and positivepressure air systems at transfer points | Faedah Operasi: Significantly reduces silica dust generation, protecting worker health and minimizing material loss. | Kesan ROI: Lowers housekeeping costs and helps maintain compliance with airborne particulate regulations.

Sistem Pelinciran Berpusat | Asas Teknikal: Automated singlepoint lubricant delivery to all major bearings | Faedah Operasi: Ensures proper bearing lubrication under highload conditions, extending bearing service life by an average of 20%. | Kesan ROI: Reduces manual maintenance tasks and prevents premature bearing failure.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penyelesaian Standard Industri | Penyelesaian Penghancuran Bijih Emas Tersuai | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Tan sejam setiap kW (Kecekapan tenaga) | Pemacu kelajuan tetap, nonoptimized chamber design | Pemacu frekuensi boleh ubah & orematched chamber geometry| +8% ke +12% |
| Kehidupan Pakai Pelapik (in highsilica ore)| Pelapik keluli mangan standard| Zirconiumenhanced alloy liners & optimized profile| +15% ke +25% |
| Ketekalan Produk P80 (Key for recovery)| ± 15% deviation from target grind size| ± 5% deviation via intelligent control systems| +66% Konsistensi |
| Masa Min Antara Kegagalan (MTBF)| Jadual penyelenggaraan reaktif| Predictive monitoring via vibration & thermal sensors| +30% |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 50 TPH pilotscale modules up to 600 TPH stationary plant installations.
Keperluan kuasa: Primary jaw crusher motors from 75 kW kepada 250 kw; Secondary cone crusher motors from 90 kW kepada 315 kw. Total installed power dependent on ancillary conveyor systems.
Spesifikasi Bahan: Highstrength fabricated steel frames; Crusher jaws/mantles/concaves available in multiple alloys (mis., TeroTough™) based on abrasion analysis; AR400 steel wear liners on skirting and hoppers.
Dimensi Fizikal (Contoh Modul): Primary Crusher Module approx.: L12m x W3m x H4m; Secondary/Tertiary Module approx.: L10m x W4m x H4m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 25°C hingga +50°C; komponen elektrik kalis habuk (Penarafan IP65); pakej pemanasan/penyejukan pilihan tersedia.

6. SENARIO APLIKASI

HighGrade Underground Mine Expansion

Challenge A midtier producer needed to increase mill throughput by 40% but faced space constraints in their existing surface crushing plant.
Penyelesaian Pelaksanaan kompak, customdesigned threestage crushing circuit (jawconevertical shaft impactor) with a vertical footprint.
Results Achieved the target throughput increase within the existing building envelope while maintaining a consistent ½" saiz produk; project payback was realized in under 14 months via increased daily ounce production.

Refractory Ore Processing Plant

Challenge A new operation processing sulfiderich refractory gold ore required precise coarse particle size distribution (JPA) prior to ultrafine grinding and oxidation.
Solution A customconfigured secondary cone crusher with specialized chamber options was selected based on extensive pilotscale ore testing.
Results The circuit delivered over 95% of crushed product within the target PSD band of ¾" +10 mesh—a critical requirement for downstream process efficiency—reducing pressure on the grinding circuit.

7. PERTIMBANGAN KOMERSIL

Our custom gold ore crushing equipment is offered under flexible commercial terms designed for capital project planning:

Peringkat Harga: Berdasarkan penarafan kapasiti:
Peringkat I (350 Tph): Turnkey engineered systems including civil/structural design support.
Ciri Pilihan: Onboard automated greasing systems, realtime liner wear monitoring telemetry, advanced vibration analysis packages, kandang pengecilan bunyi.
Pakej Perkhidmatan: Pilih daripada Gangsa (bahagian sahaja), Perak (bahagian + penyelenggaraan berjadual), atau Emas (fullservice contract including predictive monitoring).
Pilihan Pembiayaan: We offer competitive project financing through our partners including equipment leasing structures that preserve working capital or phasedpayment plans tied directly against project milestones such as commissioning signoff.

8.Soalan Lazim

Q1 How do you determine if my operation needs truly "adat" equipment versus an offtheshelf model?
A1 The decision is based on an analysis of your representative ore samples' hardness/abrasiveness index tests combined with your plant's specific throughput targets required PSD Our engineers will recommend only the level of customization necessary

Q2 What data do you require from us provide an accurate proposal?
A2 We require details such as ROM top feed size desired final product size annual tonnage targets Bond Work Index results if available sitespecific constraints space power water access

Q3 Can this equipment be integrated into my existing SAG/ball mill circuit?
A3 Yes integration feasibility studies are standard part of our presales engineering process We design interface points conveyors chutes bins ensure compatibility

Q4 What typical lead time delivery installation?
A4 For standard modular configurations lead times range between weeks months depending complexity Full turnkey solutions require longer detailed engineering procurement construction schedule will be provided proposal

Q5 Are spare parts readily available given remote location mine sites?
A5 We maintain strategic global parts inventories offer guaranteed critical spare parts kits initial operation Additionally our service network can establish consignment stock agreements major mining regions

Q6 What training provided our operations maintenance teams?
A6 Comprehensive training conducted during commissioning covers safe operation routine maintenance troubleshooting procedures All documentation provided digital formats accessible field

S7 Adakah anda menawarkan jaminan prestasi?
A7 Yes we provide guaranteed performance metrics covering throughput capacity final product gradation energy consumption per ton These guarantees are contractually defined based agreedupon test protocols