1. PEMBUKAAN PAINPOINT DRIVEN

Adakah kualiti bata yang tidak konsisten dan kos buruh yang tinggi menghakis margin projek anda? Managing a commercial brick production line presents distinct challenges that directly impact your bottom line. Halangan operasi biasa termasuk:
Kadar Penolakan yang Tinggi: Inconsistent raw material mixing and variable compression lead to finished bricks that fail to meet ASTM or local strength standards, mengakibatkan pembaziran bahan dan kehilangan hasil.
Intensiti Buruh & Skill Shortages: Manual feeding and handling create production bottlenecks and increase dependency on scarce, skilled labor, limiting your plant's scalability.
Masa Henti Tidak Berjadual: Frequent mechanical failures in the compaction and ejection cycles halt production, causing costly delays in fulfilling largescale orders.
Pengeluaran Tidak Fleksibel: Singlemold machines cannot adapt to market demand for different brick sizes, tekstur, or types without significant downtime for retooling.

Bagaimana anda boleh mencapai konsisten, highvolume output with lower operational overhead? The solution lies in specifying the right OEMengineered mesin pembuatan bata tersuai.

2. GAMBARAN KESELURUHAN PRODUK

A mesin pembuatan bata tersuai from an OEM factory is a heavyduty, automated industrial system designed for the continuous production of standardized concrete or clay bricks, blok, dan penurap. Unlike generic models, these machines are engineered to client specifications for output, mold types, and material input.

Aliran Kerja Operasi:
1. Pemakanan Automatik & Percampuran: Preblended raw material (mis., agregat konkrit, tanah) is conveyed into a precision mixing chamber.
2. Pemadatan Tekanan Tinggi: A hydraulic or mechanical system exerts calibrated pressure into a custom mold cavity, determining the brick's final density and strength.
3. Ejection & Pengawetan: The formed brick is automatically ejected onto a pallet or conveyor system for systematic curing.

Skop Permohonan: Ideal for medium to largescale construction material suppliers, infrastructure contractors producing onsite materials, and industrial block yards. Primary limitations include the requirement for a consistent raw material supply chain and adequate space for curing and storage.

3. CIRI TERAS

Sistem Acuan Modular | Asas Teknikal: Precisionmachined steel mold cavities with quickchange locking mechanisms | Faedah Operasi: Operators can switch between producing standard bricks, interlocking blocks, or pavers within one shift | Kesan ROI: Eliminates need for multiple dedicated machines; increases market responsiveness

ServoHydraulic Compression | Asas Teknikal: Closedloop hydraulic system with programmable logic controller (Plc) managing pressure and cycle time | Faedah Operasi: Delivers uniform compaction force (±2% varians), ensuring every brick meets specified strength ratings | Kesan ROI: Mengurangkan kadar penolakan produk sehingga 95%, maximizing raw material yield

Peredaran Pallet Automatik | Asas Teknikal: Integrated circuit system with synchronized feed and takeaway conveyors | Faedah Operasi: Removes manual handling from the forming process, enabling continuous 24/7 operation with minimal crew | Kesan ROI: Lowers direct labor costs by approximately 60% per unit produced

Sistem Pelinciran Berpusat | Asas Teknikal: Programmable greasing points targeting all major wear components on timed intervals | Faedah Operasi: Prevents premature failure of compaction rams and guide bearings; performed during routine operation | Kesan ROI: Reduces unplanned downtime by an average of 30% dan memanjangkan selang perkhidmatan utama

Bingkai Pengasingan Getaran | Asas Teknikal: Dampened substructure decouples machine vibration from the factory floor | Faedah Operasi: Protects building foundations and allows for stable operation on varied substrates; significantly reduces operational noise | Kesan ROI: Lowers longterm site maintenance costs and facilitates easier permitting

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Generic Machines) | Custom Brick Making Machine OEM Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Ketekalan Masa Kitaran | ±15% variance due to hydraulic drift or manual control | ±5% variance via PLCcontrolled servo system | 67% lebih konsisten |
| Masa Min Antara Kegagalan (MTBF) | ~400 operating hours for key components (rams, galas) | ~1,200 operating hours with industrialgrade components & pelinciran automatik| 200% jangka hayat yang lebih lama |
| Keperluan Buruh (per shift) | 34 operators for feeding, pengendalian, quality check | 12 operators primarily for monitoring & pallet management| ~50% pengurangan |
| Masa Pertukaran (mold swap) | 48 hours requiring technical specialist support| <90 minutes performed by trained plant staff| Hingga 80% lebih pantas |

5. SPESIFIKASI TEKNIKAL

Kapasiti pengeluaran: Boleh dikonfigurasikan daripada 1,920 ke 14,400 bata standard setiap syif 8 jam (cycle time dependent on block type).
Keperluan kuasa: Main drive powered by 22kW 45kW electric motor; compatible with 380V/415V/50Hz threephase industrial power.
Spesifikasi Bahan: Processes concrete mixes (C20C40), bumi yang stabil (310% simen), campuran abu terbang. Maximum aggregate size ≤10mm.
Dimensi Fizikal: Machine footprint ranges from 6m x 2.5m x 2m (LxWxH) to larger fullyautomated lines exceeding 15m in length.
Julat Operasi Persekitaran: Direka untuk suhu ambien +5°C hingga +40°C; humidityresistant electrical components standard.

6. SENARIO APLIKASI

Infrastructure Contractor OnSite Production

Cabaran: A road construction firm faced prohibitive logistics costs transporting pavers to a remote highway project site.
Penyelesaian: Deployment of a mobile containerized custom brick making machine setup using locally sourced aggregates.
Keputusan: Produced over 25k pavers per month onsite; reduced material logistics costs by over $150k USD per month.

Building Material Supplier Product Line Expansion

Cabaran: A block yard serving residential builders was losing market share due to inability to supply trending interlocking landscape blocks.
Penyelesaian: Integration of a modular mold system into their existing custom brick making machine line.
Keputusan: Added four new SKUs within two weeks; captured an estimated $500k USD in new annual revenue without capital investment in additional machinery.

7. PERTIMBANGAN KOMERSIL

Pricing tiers are determined by automation level:
Tier I – SemiAutomatic Stationary Machines
Tier II – Fully Automatic PalletCirculation Systems
Tier III – Turnkey Production Lines with robotic handling

Optional features include advanced moisture sensors in the mixer fleet management software integration fleet management software integration fleet management software integration fleet management software integration fleet management software integration fleet management software integration fleet management software integration fleet management software integration fleet management software integration , custom branding plates on molds.

Service packages range from basic documentation to comprehensive annual maintenance contracts including remote diagnostics support.

Financing options are available through partner institutions covering equipment leasing or loan structures tailored to project cash flow cycles.

Soalan Lazim

Q1 Are your custom brick making machines compatible with our existing batching plant?
Our systems are designed with standardized feed hopper interfaces allowing connection to most industrystandard batching plants providing mix specifications are aligned

S2 Apakah garis masa pentauliahan pemasangan biasa?
For a standard automatic system installation requires approximately five working days followed by three days of commissioning operator training conducted by our field engineers

Q3 How does this equipment impact our overall energy consumption?
Field data shows that while instantaneous power draw may be higher than older machines overall energy per produced brick decreases due faster cycle times reduced idle periods leading net reduction energy cost per unit

Q4 What warranty terms do you provide?
We offer months comprehensive warranty covering all parts labor defects workmanship extended warranty plans available purchase covering critical hydraulic electrical components up months

Q5 Can you supply molds according our proprietary block design?
Yes as an OEM factory we specialize machining durable steel molds based client CAD drawings physical samples subject design feasibility review ensure structural integrity during compaction ejection phases