1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Untuk pengurus loji dan kontraktor, litar penghancuran dan penyaringan sering menjadi hambatan di mana ketidakcekapan bertambah. Cabaran biasa termasuk:
Masa Henti Berlebihan untuk Penyelenggaraan: Perubahan pelapik yang kerap, kegagalan galas yang tidak dijangka, and conveyor issues can halt your entire production line for hours.
Penggredan Produk Tidak Konsisten: Outofspec material leads to rejected loads, kos pemprosesan semula, dan pelanggan yang tidak berpuas hati, secara langsung memberi kesan kepada keuntungan.
Penggunaan Tenaga Tinggi setiap Tan: Older or poorly configured equipment consumes disproportionate power, making your costperton metric uncompetitive.
Degradasi Bahagian Pakai Pantas: Abrasive feed material can devastate crusher mantles, skrin, dan pelapik, leading to staggering recurring parts expenditure.
Inflexible Setup for Changing Demands: Fixed plants struggle to adapt to varying feed stock or required product mixes, mengehadkan ketangkasan operasi.

How do you transition from reactive maintenance to predictive operations? Can your circuit reliably produce multiple spec products at a lower cost per ton? The solution lies in specifying equipment engineered to address these exact pain points.

2. GAMBARAN KESELURUHAN PRODUK

The modern mobile tracked cone crusher represents a pivotal evolution in secondary and tertiary crushing. Designed for direct feed from a primary crusher or a screening unit, it processes material into precisely graded aggregates for concrete, asfalt, or road base applications.

Aliran Kerja Operasi:
1. Penerimaan Suapan: Prescreened material from an upstream jaw crusher or scalper is conveyed directly into the crusher’s feed hopper.
2. Kitaran Penghancuran: Material enters the crushing chamber where a gyrating mantle compresses it against concave liners (mangkuk), applying interparticle comminution for a cubical product.
3. Pelarasan Dinamik: The hydraulic CSS (Tetapan sampingan tertutup) system allows operators to adjust output size onthefly via the control system without stopping the process.
4. Pelepasan produk: Crushed material exits through the bottom of the chamber onto a discharge conveyor for transport to either a stockpile or an adjacent screening unit.

Skop Permohonan & Batasan:
Skop: Ideal for mediumtohard stone (granit, basalt), recycled concrete and asphalt (RAP/RCA), dan bijih besi. Excels in producing highquality aggregate chips and sand.
Batasan: Not suitable as a primary crusher for runofquarry shot rock. Maximum feed size is limited by the machine’s inlet dimensions. Sticky or clayheavy materials may require prescreening to prevent chamber packing.

3. CIRI TERAS

Penghancur Pemacu Terus | Asas Teknikal: Eliminates Vbelts and associated components by coupling the engine directly to the crusher via a clutch | Faedah Operasi: Reduces power transmission losses and removes routine belt tensioning/maintenance | Kesan ROI: Data medan menunjukkan sehingga 8% improved fuel efficiency and reduced scheduled maintenance time.

CSS hidraulik & Pembersihan ruang | Asas Teknikal: Integrated hydraulic rams control the crusher setting and allow the mantle to be raised to clear blockages | Faedah Operasi: Operators can adjust product size in under 2 minutes and clear stalls without manual intervention | Kesan ROI: Minimizes noncrushing time by an average of 15 hours per month compared to manual shim systems.

Patented AntiSpin System | Asas Teknikal: Prevents uncrushed material from causing excessive head spin in reverse direction | Faedah Operasi: Reduces wear on manganese liners by up to 30% by minimizing metalonmetal grinding in noload conditions | Kesan ROI: Extends liner lifecycles, directly lowering costperton wear part costs.

OnBoard Process Tracking Telemetry | Asas Teknikal: Realtime sensors monitor power draw, tekanan, Tetapan CSS, dan kadar pengeluaran | Faedah Operasi: Provides actionable data for optimizing feed rates and predicting maintenance needs before failure occurs | Kesan ROI: Enables conditionbased maintenance scheduling, reducing unplanned downtime by an estimated 25%.

Pengumpan Tugas Berat & Hopper Design | Asas Teknikal: Reinforced hopper with integrated prescreen bypass chutes manages fines before they enter the chamber | Faedah Operasi: Increases effective capacity by preventing chamber chokeup with fine material; promotes consistent cavity fill level | Kesan ROI: Improves overall circuit throughput stability by ensuring optimal crusher utilization.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | Mobile Tracked Cone Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Masa Pertukaran Pelapik (Jam) | 8 12 Jam (Manual Shim Systems) | 50% Lebih pantas |
| Penggunaan Bahan Api setiap Tan Hancur (Liters/Ton) ~0.9 1.2 L/Ton ~0.75 0.85 L/Ton Up To ~20% More Efficient |
| Kecubisan Produk (% of Product within Spec) ~8590% >95% Improved Yield of Premium Aggregate |
| Tramp Metal Release / Clearance Time ~4560 Minutes <10 Minutes ~80% Less Downtime |

5. SPESIFIKASI TEKNIKAL

Penamaan model: MHC Series
Diameter Kepala Penghancur: 1300mm (51")
Saiz suapan maksimum: 250mm (10")
Julat Tetapan Sisi Tertutup: 16mm 45mm (5/8" 1¾")
Power Unit Tier IV Final / Stage V Compliant Diesel Engine rated at [Specific kW/HP]
Kapasiti Hopper: [Specific m³] dengan [Specific m] penyuap
Dimensi Pengangkutan (L x W x H): [Specific L] x [Specific W] x [Specific H]
Berat Operasi: Kira -kira [Specific Tonnage] tan
Spesifikasi Bahan: Highstrength steel chassis; Abrasionresistant steel wear plates; Pelapik penghancur keluli mangan.
Julat Operasi Persekitaran: Certified for operation from 25°C to +45°C (13°F hingga +113°F).

(Nota: Specific numerical values would be populated based on exact model.)

6. SENARIO APLIKASI

Granite Quarry Secondary Crushing Challenge: A large quarry needed consistent production of three separate aggregate products but faced bottlenecks due to lengthy changeover times on their fixed secondary cone plant. Penyelesaian: Implementation of two MHC Series mobile tracked cone crushers in closed circuit with screening decks. Keputusan: By quickly repositioning units between tasks, changeover time was reduced from half a shift to under one hour each cycle resulting in a measured increase of total monthly production volume by over .

Urban Recycling Contractor Challenge: A contractor processing demolition concrete experienced high wear costs frequent tramp metal incidents causing significant downtime. Penyelesaian: Deployment of an MHC Series cone crusher equipped with advanced metal detection release system automatic setting regulation. Keputusan: Tramp metal events were cleared automatically within seconds eliminating related mechanical damage Wear part consumption decreased due controlled feeding resulting in reduction costperton processed recycled material

7 PERTIMBANGAN KOMERSIL

Equipment pricing tiers are structured based on capacity output optional configurations:

Base Configuration Tier Includes core crushing unit standard discharge conveyor basic telematics

Premium Configuration Tier Adds integrated prescreen extended conveyors advanced dust suppression system enhanced telematics package remote monitoring

Optional Features Hydraulic folding side conveyors dual power capability electric drive magnet separator sound suppression canopy

Pakej Perkhidmatan Tersedia:
Proactive Maintenance Plan Scheduled inspections parts discounts priority support
Full Maintenance Lease Covers all scheduled unscheduled maintenance fixed monthly cost

Financing Options Flexible leasetoown arrangements operating leases projectbased rental terms available subject credit approval

8 Soalan Lazim

Apakah peralatan huluan yang diperlukan?
It is designed receive feed directly from primary jaw crushers large capacity mobile screens Feed size must comply machine inlet specifications

How does it manage varying rock hardness?
The hydraulic adjustment overload protection automatically accommodate fluctuations maintain consistent product gradation protect internal components

What typical operational staffing required?
Unit can operated single person from standard control panel remote control option available further reduce manpower requirements

Are parts interchangeable other brands?
No Proprietary design optimized performance Genuine OEM parts recommended ensure specified output reliability warranty compliance

What lead time delivery commissioning?
Standard models typically available within weeks Custom configurations may require longer Delivery includes basic site commissioning operator training