1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Untuk pengurus loji dan kontraktor kejuruteraan, inefficient bulk material processing directly impacts profitability. Cabaran biasa termasuk:
High Downtime for Maintenance: Frequent liner changes and component wear in abrasive environments halt production for days.
Penggredan Produk Tidak Konsisten: Unreliable screening leads to offspec product, causing recrushing cycles and wasted energy.
Penggunaan Tenaga Berlebihan: Older, nonoptimized crushing circuits consume disproportionate power per ton of output.
Rigid Plant Layouts: Fixed systems struggle to adapt to changing feed material or new project specifications, mengehadkan fleksibiliti operasi.
Hidden Costs of Spare Parts: Reliance on nonstandard or quickly wearing components creates longterm inventory and cost burdens.

Is your operation facing rising costperton metrics? The solution lies in specifying modern, highefficiency crushing and screening equipment designed for bulk order procurement.

2. GAMBARAN KESELURUHAN PRODUK

This product line encompasses a complete range of stationary and mobile primary, sekunder, and tertiary crushing and screening plants for bulk order supply. Engineered for highvolume aggregate production, perlombongan, dan C&D recycling, the workflow is optimized for continuous operation:
1. Pengurangan utama: Feed material is received and initially reduced by robust jaw or gyratory crushers.
2. Penghancuran Menengah/Tertiari & Pemeriksaan: Material is conveyed through cone or impact crushers in closed circuit with screens to achieve precise size fractions.
3. Material Sorting & Stok: Vibrating screens efficiently separate crushed material into specified grades for direct sale or further processing.

Application scope includes hard rock quarries, lubang kerikil, largescale construction projects, and mineral processing prebeneficiation. Batasan: Individual unit capacities must be matched to specific feed size and hardness; highly specialized applications like ultrafine grinding require additional circuit components.

3. CIRI TERAS

Geometri Dewan Dipatenkan | Asas Teknikal: Kinematik yang dioptimumkan & profil rongga | Faedah Operasi: Increases throughput by up to 15% while reducing wear part stress | Kesan ROI: Higher yield per operating hour extends liner life, lowering costperton

Modular Screen Media System | Asas Teknikal: Quicktensioning, sideplate design | Faedah Operasi: Reduces screen deck changeout time from hours to under 30 minit | Kesan ROI: Minimizes production stoppages during product changeovers

Centralized Greasing & PLC Automation | Asas Teknikal: Automated lubrication circuits with realtime monitoring | Faedah Operasi: Ensures bearing health and allows singlepoint control for crusher settings & diagnostics | Kesan ROI: Prevents catastrophic bearing failure and reduces manual labor requirements

Hybrid Power Unit Options | Asas Teknikal: Dieselelectric drive with onboard genset | Faedah Operasi: Enables full plant mobility with gridtie capability for fixed installations | Kesan ROI: Cuts fuel consumption by up to 40% in grid mode and provides site flexibility

HighStrength Rolled Frame Construction | Asas Teknikal: Analisis Unsur Terhingga (FEA) designed frames using rolled steel plate | Faedah Operasi: Provides exceptional durability under dynamic loads with reduced weight compared to cast frames | Kesan ROI: Lowers transportation costs and extends structural lifespan under cyclical loading

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penghancuran Kami & Penyelesaian Saringan | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Tan sejam (Tph) setiap kW/j | Berbeza mengikut model; baseline established from industry averages. Field data shows our optimized flow design reduces bottlenecks. Hingga 12% improvement in specific energy consumption. |
| Pakai Part Life (Batu Abrasive) Manganese jaw liners (Utama) ~80k tons Cone mantle/concave ~45k tons Advanced alloy compositions & even wear profiles extend service intervals. Hingga 25% longer life demonstrated in independent testing. |
| Screen Cloth Change Time ~46 hours per deck Modular tensioning system eliminates traditional bolts & wedges. Reduction of up to 70% in downtime for media replacement. |
| Masa persediaan (Loji Mudah Alih) 12 days with crane assistance Integrated hydraulic setting adjustment & folding conveyors. Fully operational in under 8 hours with minimal auxiliary equipment. |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Boleh dikonfigurasikan daripada 200 TPH berakhir 1,500 Loji pegun TPH; mobile units from 150 TPH kepada 400 Tph.
Keperluan kuasa: Primary crushers from 90 kW kepada 375 kw; full plant electrical demand typically ranges from 400 kVA kepada 1.2 MVA depending on configuration.
Spesifikasi Bahan: Crusher jaws/cones constructed from highgrade forged steel; liners available in multiple manganese steel grades (14%, 18%, 22%) or composite alloys; screen boxes fabricated from abrasionresistant steel.
Dimensi Fizikal: Mobile trackmounted plants designed for standard transport width; stationary plant footprints are customized with modular stacking conveyors to minimize spatial requirements.
Julat Operasi Persekitaran: Standard operating temperature 20°C to +40°C; dust suppression systems standard; optional Arctic packages or hightemperature seals available.

6. SENARIO APLIKASI

Pengembangan Kuari Granit | Cabaran: A large aggregate producer needed to increase output by 35% but faced space constraints and high energy costs on an outdated circuit.| Penyelesaian: Bulk order supply of a complete tertiary crushing and screening station featuring energyefficient cone crushers and multislope screens.| Keputusan: Achieved target throughput within existing footprint while reducing power consumption by 18%. Consistent product cubicity improved asphalt mix quality.

LargeScale Infrastructure Project (Rail) Cabaran:| A contractor required multiple identical, highly mobile plants capable of processing varying virgin rock & recycled concrete across six different sites over three years.| Penyelesaian:| Procurement of five identical trackmounted closedcircuit impactor/screen plants via a bulk order.| Keputusan:| Standardization allowed for shared operator expertise, reduced spare parts inventory by 60%,and enabled rapid redeployment between sites,saving an estimated four weeks of setup time per move.

7.PERTIMBANGAN KOMERSIL

Peringkat Harga: Volume discounts apply for orders of three or more primary units or complete plant packages.Customization levels (Standard,SiteAdapted,Fully Custom)affect lead timeand cost.
Ciri Pilihan: Advanced dust suppression fog cannons,tramp metal detection/autoreject systems,wash plants integration packages,and remote telemetry monitoring.
Pakej Perkhidmatan: Tiered plans available:(1)Waranti Asas,(2)Planned Maintenance with guaranteed response,(3)FullService Contract covering wear parts,buruh,and performance audits.
Pilihan Pembiayaan: Equipment leasing capital expenditure solutions project financing through partners,and rentaltoown structures can be arrangedfor qualifying orders.

8.Soalan Lazim

Q:What level of ground preparation is required for these plants?
A.Trackmounted mobile units require minimal preparation.Stationary skidmounted or modular plants need a level compacted base.Foundation drawings are providedfor fixed installations.

Q.How does a bulk order affect delivery lead times?
A.Bulk ordersfor standard configurations typically secure prioritized production slots.Field data shows lead time reductionsof up to30%comparedto singleunit orders due tobatch manufacturing efficiencies.

Q.Are your crushers compatible with our existing conveying infrastructure?
A.Discharge heights conveyor widthsand capacities are specified during the quoting process.We engineer transfer points tomatch your current layout ensuringmaterial flow compatibility.

Q.What is the typical rampup timefor operator proficiency?
A.With standardized controls across the product line,your crew's learning curve is shortened.Field reports indicate full operational proficiencyis achieved within one weekof commissioning training.

Q.Do you provide performance guarantees?
A.Yes.Guaranteed minimum throughput capacityand maximum power consumption figuresare contractually providedbased on your specific feed material analysis.

Q.What are the payment termsfor a large capital order?
A.Structured milestone payments are standard typically involvinga deposit upon order commencement progress payments against factory acceptanceand balance upon deliveryTerms are detailedin commercial proposals

Q.Can we source wear parts locally after purchase?
A.We strongly recommend genuine OEM partsfor guaranteed performanceand warranty coverageHoweverdrawingsare availablefor local fabricationof certain nonproprietary componentslike chute liners