1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Dalam menghancurkan dan menyaring, cabaran utama secara langsung memberi kesan kepada keuntungan anda. High wear part consumption leads to frequent, costly replacements and unplanned stoppages. Inefficient material flow creates bottlenecks, mengehadkan jumlah pengeluaran loji. Inconsistent product gradation results in offspec material, causing rework and rejected loads. Tambahan pula, excessive energy consumption per ton processed silently increases your operational overhead. Akhirnya, complex maintenance procedures demand excessive labor hours and specialized skills.

What if your primary crushing and screening equipment could address these issues simultaneously? Is it possible to achieve higher availability with lower operating costs per ton? The solution lies in selecting machinery engineered not just for performance, tetapi untuk jumlah kos pemilikan.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi rangkaian pegun dan mudah alih yang komprehensif peralatan penghancuran dan penyaringan, designed as primary, sekunder, and tertiary systems for aggregate production and mineral processing. Aliran kerja operasi diperkemas: 1) Primary feed material is received and initially sized by a jaw or gyratory crusher. 2) Crushed material is conveyed to a secondary cone or impact crusher for further reduction. 3) Material is then fed onto a multideck vibrating screen for classification. 4) Bahan bersaiz besar diedarkan semula (litar tertutup), while correctly sized fractions are stockpiled. 5) Fines are managed via integrated conveyors or washing systems.

This equipment is applied in quarrying, perlombongan, pembinaan & Kitar semula perobohan, dan pengeluaran agregat. Key limitations include maximum feed size (as per model specification), keterlaluan bahan (affecting wear life), and ambient operating conditions which must be within stated environmental ranges.

3. CIRI TERAS

Geometri Dewan Dipatenkan | Asas Teknikal: Kinematik yang dioptimumkan & profil rongga | Faedah Operasi: Increases yield of desired product fraction on first pass, mengurangkan beban peredaran semula | Kesan ROI: Hingga 15% daya pemprosesan yang lebih tinggi dengan input kuasa yang sama; reduced wear on circuit components.

Sistem Bahagian Pakai Modular | Asas Teknikal: diseragamkan, reversible & interchangeable manganese steel components | Faedah Operasi: Cuts replacement time by up to 40%; allows rotation of parts for even wear | Kesan ROI: Extends service intervals by ~30%, lowering part cost per ton and mechanic labor hours.

DirectDrive Screen Technology | Asas Teknikal: Penghapusan Vbelts & tensioners; highefficiency motor coupled directly to vibrator | Faedah Operasi: Reduces energy consumption for screening by up to 20%; minimizes maintenance points | Kesan ROI: Lower operational power costs and reduced risk of downtime from drive failure.

Centralized Greasing & Kawalan PLC | Asas Teknikal: Automated lubrication circuits with fault monitoring integrated into plantwide control system | Faedah Operasi: Memastikan pelinciran galas yang optimum, prevents failures; allows remote monitoring of key parameters | Kesan ROI: Prevents costly bearing seizures; membolehkan perancangan penyelenggaraan ramalan.

Unified Chassis Design (Unit Mudah Alih) | Asas Teknikal: Tugas berat, singleframe construction for crusher and screen modules | Faedah Operasi: Eliminates alignment issues during setup; provides stability during operation | Kesan ROI: Reduces relocation/setup time to under an hour, maximizing equipment utilization on multisite projects.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Crushing And Screening Equipment Solution | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | 8588% | 9294% targeted availability| +6% (Fewer unplanned stops) |
| Tan per kWj (Kecekapan tenaga) Garis dasar = 100%| 100% rujukan| 115120% typical field result| +1520% (Lower energy cost/ton) |
| Kos Bahagian Pakai setiap 10k Tan Diproses (Bahan Pelelas)| $X reference cost| $0.75X $0.80X typical result| 2025% (Reduced consumable spend) |
| Masa persediaan (TrackMounted Plant Relocation)| 46 purata jam| 50% lebih pantas (Higher utilization) |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Modeldependent range from 150 TPH berakhir 800 TPH for hard rock primary crushing circuits.
Keperluan kuasa: Penghancur utama memandu dari 75 kW kepada 400 kw; total plant electrical load varies with configuration.
Spesifikasi Bahan: Bingkai keluli berkekuatan tinggi; AR400/500 abrasionresistant steel in hoppers and chutes; Keluli mangan austenit (1418% Mn) for crusher jaws, cekung, mantel.
Dimensi Fizikal: Stationary plant footprints optimized for layout; Mobile plants feature transport dimensions compliant with road regulations without permits.
Julat Operasi Persekitaran: Designed for continuous operation from 25°C to +45°C ambient temperature. Dust suppression systems standard for compliance in regulated environments.

6. SENARIO APLIKASI

Granite Quarry Expansion – Throughput Bottleneck
Cabaran: Kuari diperlukan untuk meningkatkan pengeluaran tahunan sebanyak 30%. Their existing plant was maxed out, with the secondary/tertiary circuit being the limiting bottleneck.
Penyelesaian: Pelaksanaan stesen penghancuran dan penapisan tertiari baharu yang menampilkan penghancur kon berkelajuan tinggi dengan peraturan tetapan automatik yang dipasangkan dengan skrin tiga geladak kawasan besar.
Keputusan: Daya pengeluaran loji meningkat sebanyak 35%. Reka bentuk litar tertutup yang dipertingkatkan mengurangkan peredaran semula bersaiz besar dengan 22%, membenarkan penghancur utama beroperasi pada kadar yang lebih konsisten.

C&D Kitar Semula – Pencemaran & Pakai
Cabaran: Sebuah kawasan kitar semula menghadapi kehausan melampau daripada konkrit bertetulang dan logam gelandangan, di samping kesukaran menghasilkan bersih, agregat spec daripada serpihan bercampur.
Penyelesaian: Penggunaan penghancur impak mudah alih tugas berat dengan pelarasan hidraulik dan praskrin bersepadu untuk membuang halus/tanah sebelum dihancurkan.
Keputusan: Pakai separuh hayat meningkat lebih 60% disebabkan oleh aloi khusus dan pembersihan hidraulik bagi bahan yang tidak boleh dihancurkan. Praskrin meningkatkan kualiti produk akhir dengan membuang bahan cemar di muka.

7. PERTIMBANGAN KOMERSIL

Peralatan penghancuran dan penapisan kami ditawarkan di tiga peringkat utama:
1. Konfigurasi Tugas Standard: For consistent feed materials like limestone or clean aggregate.
2. HeavyDuty Configurations: Featuring upgraded components for abrasive materials (mis., granit, Slag).
3. Modular Plant Designs: Customconfigured systems built from standardized modules for optimal CAPEX.

Optional features include advanced dust suppression systems, automated metal detection/rejection magnets or belts onboard fuel tanks for mobile units.

Kami menawarkan pakej perkhidmatan berperingkat:
Waranti Asas & Sokongan Bahagian
Scheduled Maintenance Plans
FullService Contracts including wear part monitoring & penggantian

Financing options include capital purchase leasetoown agreementsand rentaltopurchase plans tailored to project cash flow requirements

8.Soalan Lazim

Q1.Are your mobile crushing plants compatible with our existing fleet of loading unitsand conveyors?
Yes Our mobile units are designedwith industrystandard discharge heightsand receiving hopper dimensions Interfacingwith existing conveyorsis typically straightforwardand our engineering team can provide detailed compatibility reviews

Q2.What is the expected impact on our overall plant noise levels?
Field data shows that our sounddampened enclosuresfor generatorsand directdrive screen technologycan reduce overall plant noise emissionsby approximately57 dB(A) comparedto older Vbelt driven equipmentaidingin community relationsand compliance

Q3.Do you offer performance guaranteeson throughputor wear part life?
We provide contractual performance guaranteesbasedon agreedupon feed material specificationsThese guaranteescover minimum throughputratesand maximum wear part consumption ratesunder defined operating conditions

Q4.What trainingis providedfor our operationsand maintenance crews?
Comprehensive trainingis included covering safe operationdaily checksbasic troubleshootingand scheduled maintenance procedures Trainingis conductedonsite during commissioningby our field service engineers

Q5.How does the financingprocess workfor a multiunit purchase?
Our commercial team will structurea proposal basedon your selected equipmentconfiguration preferred term length(3660 months typical)and payment schedule A single agreementcan cover an entire plant simplifyingprocurement