1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Dalam menghancurkan dan menyaring, cabaran biasa secara langsung memberi kesan kepada keuntungan anda. Consider these frequent scenarios:
Masa Henti Tidak Berjadual: Component failures in critical crushers or screen decks halt entire processing lines, menelan belanja ribuan sejam dalam kehilangan pengeluaran dan buruh.
Kos Penyelenggaraan Tinggi: Frequent bearing changes, Pakai penggantian bahagian, and manual adjustments consume both budget and maintenance team hours.
Penggredan Produk Tidak Konsisten: Outofspec aggregate or mineral product leads to rejected loads, penalti kontrak, dan bahan mentah terbuang.
Inefficient Fuel/Power Consumption: Older or poorly configured equipment operates at low efficiency, with a significant portion of energy costs not translating to usable throughput.
Haus Pantas dalam Aplikasi Melelas: The financial burden of constantly replacing liners, skrin, and blow bars in hard rock or slag processing is substantial.

What if your primary crushing station could deliver more tons between service intervals? How would predictable output gradation improve your downstream operations? The solution lies in selecting crushing and screening equipment engineered to address these exact operational and financial pressures.

2. GAMBARAN KESELURUHAN PRODUK: MOBILE TRACKMOUNTED CRUSHING & LOJI SARINGAN

This product category refers to a selfcontained, trackmounted system that integrates primary crushing, menghancurkan sekunder/tertiari, and screening modules into a single mobile unit. It is designed for onsite processing of quarried rock, konkrit kitar semula & asfalt (RCA), dan batu alam.

Aliran Kerja Operasi:
1. Suapan & Penghancuran utama: Raw material is loaded via excavator or wheel loader into a vibrating grizzly feeder (VGFF VGF), which bypasses fines and directs oversize to the robust jaw crusher for initial size reduction.
2. Pemprosesan Sekunder & Pemeriksaan: Crushed material is conveyed to a cone crusher for further refinement. The output is then fed onto a highcapacity multideck screenbox.
3. Pengisihan Produk & Stok: The screen separates material into 35 specified grades (mis., kursus asas, batu saliran, cip). Oversize is recirculated via closedcircuit conveyors for recrushing, while onspec products are stockpiled by radial stackers.

Skop Permohonan: Ideal for mediumtolarge scale contract crushing requiring relocation between sites (kuari, demolition yards, large civil works projects). Excellent for producing spec aggregate from virgin rock or recycled materials.

Batasan: Not suitable for underground mining or fixedplant installations requiring extreme longevity over mobility. Maximum feed size and hardness are constrained by the integrated primary crusher model.

3. CIRI TERAS

Direct Drive Crushers | Asas Teknikal: Elimination of Vbelts and associated components | Faedah Operasi: Increased power transmission efficiency (hingga 96%) and reduced maintenance points | Kesan ROI: Lower fuel consumption per ton crushed and reduced risk of downtime from belt failure/slippage.

Independent PreScreen | Asas Teknikal: Vibrating grid section mounted before the crusher inlet | Faedah Operasi: Removes fines and sticky material prior to crushing chamber entry | Kesan ROI: Reduces crusher cavity wear by up to 30% and prevents chamber packing, maintaining optimal throughput.

Pelarasan Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic rams for CSS adjustment and uncrushable release | Faedah Operasi: Operators can adjust product size or clear blockages in minutes from ground level | Kesan ROI: Meminimumkan masa henti untuk pelarasan rutin dengan lebih 70% berbanding sistem shim manual.

Tahap 4 Final / Pendorong Elektrik Diesel Peringkat V | Asas Teknikal: Diesel engine drives generators powering electric motors on tracks, pengumpan, dan penghantar | Faedah Operasi: Significant fuel savings (data lapangan menunjukkan 1525%), quieter operation, and precise control | Kesan ROI: Direct reduction in operating cost per ton with compliance in all regulatory zones.

Sistem Kawalan Pintar Berasaskan PLC | Asas Teknikal: Programmable Logic Controller with color touchscreen interface | Faedah Operasi: Monitors production rates, CSS settings, Cabutan kuasa, and alerts operators to anomalies | Kesan ROI: Enables datadriven optimization for peak efficiency and provides diagnostic logs to preempt failures.

HeavyDuty Roller Bearing Construction | Asas Teknikal: Largediameter spherical roller bearings on eccentric assemblies | Faedah Operasi: Supports high radial and thrust loads with superior heat dissipation | Kesan ROI: Extends bearing service life by 23x under severe duty cycles, menangguhkan kos baik pulih utama.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Mobile TrackMounted Crushing & Penyelesaian Loji Saringan | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Penggunaan bahan api (L/tan) | Hydraulic directdrive systems | Dieselelectric drive with loadsensing hydraulics| Hingga 25% penambahbaikan |
| Masa Tukar Bahagian Pakai (Pelapik Rahang)| Manual removal with overhead crane assist| Hydraulicassisted wedge system with lifting tool| Kira -kira 50% lebih pantas |
| Persediaan / Masa Teardown (between sites)| Multiple independent units requiring alignment| Singleunit integrated plant with hydraulic folding conveyors| Hingga 40% mobilisasi yang lebih cepat |
| Konsisten Penggredan Produk (± % daripada sasaran)| Manual CSS adjustment based on periodic sampling| Remote CSS adjustment via PLC with realtime feedback loop| Consistency improved by ~60% |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Halus: Hingga 450 tan sejam (Tph), bergantung kepada ketumpatan bahan makanan & kekerasan.
Penghancur utama: Kursus rahang, feed opening up to 1m x 800mm.
Penghancur sekunder: Cone Crusher with multiple crushing chamber options.
Kotak skrin: Skrin bergetar tripledeck; area up to 7m² per deck.
Unit kuasa: EPA Tier 4 Final / EU Stage V diesel engine rated at 350 kw.
Spesifikasi Bahan: Crusher liners manufactured from manganese steel (1822%). Chassis constructed from hightensile strength steel (S690QL).
Dimensi Fizikal (Beroperasi): Length ~27m; Lebar ~4m; Ketinggian ~5m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Dust suppression system fitted as standard.

6. SENARIO APLIKASI

Agregat konkrit kitar semula (RCA) Production Challenge:

A demolition contractor faced high landfill fees and missed revenue opportunities from concrete waste. Onsite crushing was hampered by rebar contamination causing frequent downstream blockages and inconsistent final product quality affecting sales price.

Penyelesaian:

Implementation of a mobile trackmounted plant featuring an electromagnetic overband magnet on the main conveyor and a robust jaw crusher capable of processing reinforced concrete chunks.

Keputusan:

The plant processed over 250k tons of demolition concrete annually. Rebar removal exceeded 98%, eliminating blockagerelated downtime. The consistent RCA product commanded a 20% higher market price than uncertified material while eliminating $150k+ in annual tipping fees.

Granite Quarry Contract Crushing Challenge:

A quarry operator needed flexible capacity for a new granite deposit without capital investment in fixed infrastructure. Key concerns were extreme abrasiveness wearing out components rapidly and maintaining tight product specifications for a highway construction contract.

Penyelesaian:

Deployment of a tracked coneandscreen plant equipped with specialized abrasivegrade liners in the cone crusher an advanced automated control system that maintained closedside setting (CSS).

Keputusan:

The plant achieved a sustained throughput of 380 TPH granit keras. Wear life on cone mantles increased by approximately 40% compared to previous equipment used on the same material. Product gradation stayed within contract specifications for over 95% of sampled loads avoiding any penalties

7 PERTIMBANGAN KOMERSIL

Equipment pricing tiers are typically structured around capacity core machine configuration:

Tahap Konfigurasi Asas ($1M $1M): Includes standard jaw/cone/screen combination standard dust suppression basic control system
Peringkat Kapasiti Tinggi ($1M $1M): Features larger crushers additional prescreen option extended conveyors enhanced wear packages
Specialized Application Tier ($1M+): Customized with features like rock hammers grizzly bypass systems advanced air filtration

Optional features include onboard water pumps for dust suppression wireless remote control radial side conveyor for secondary stockpiling extra heavyduty wear liners

Service packages range from basic warranty extensions(12 months/2000 hours)to comprehensive fullmaintenance contracts covering all parts labor scheduled servicing

Financing options available include equipment leasing capital loans rentaltoown agreements tailored to match project cash flow cycles

8 Soalan Lazim

Q What is the lead time from order commissioning?
A Standard configurations typically have lead time of months Customized units may require months depending specifications Current production schedules confirmed upon inquiry

Q Is this equipment compatible with existing support machinery?
A Yes These plants are designed work seamlessly with standard excavators wheel loaders haul trucks Industry standard interfaces ensure compatibility

Q How does this solution impact my site manpower requirements?
A The centralized PLC control system automated functions allow single operator manage entire crushing screening process effectively reducing required personnel compared multiunit setups

Q What commercial terms are available?
A We offer several structures including outright purchase finance lease operating lease Longterm rental agreements also available provide maximum flexibility

Q What does implementation look like onsite?
A Delivery includes supervised commissioning operator training period Our technicians ensure plant operational according specifications before handover Full documentation provided