1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Untuk pengurus loji dan kontraktor, the crushing and screening circuit is often the bottleneck where profitability is won or lost. Cabaran utama termasuk:
Masa Henti Tidak Berjadual: Kegagalan galas atau haus komponen boleh menghentikan keseluruhan barisan pengeluaran, menelan belanja beribu-ribu sejam dalam kehilangan output dan buruh.
Kos Penyelenggaraan Tinggi: Perubahan pelapik yang kerap, conveyor adjustments, and reactive repairs consume both budget and valuable technician hours.
Hasil Produk Tidak Konsisten: Improper sizing or contamination forces material to be reprocessed, wasting energy and reducing saleable product volume.
Peningkatan Penggunaan Tenaga: Inefficient drives and poorly optimized material flow lead to power costs that directly impact your costperton metric.
Rapid Equipment Wear: Abrasive feeds and highimpact loads degrade critical components faster than anticipated, shortening asset life.

Adakah operasi anda dilengkapi untuk mengatasi cabaran ini? Penyelesaiannya bukan hanya terletak pada jentera, but in selecting engineered crushing and screening equipment designed for total cost of ownership.

2. GAMBARAN KESELURUHAN PRODUK

The modern crushing and screening plant is a coordinated system of primary crushers, penghancur menengah/tertiari, Skrin bergetar, dan penghantar. Its operational workflow is designed for continuous material reduction and classification:
1. Pengurangan utama: Raw feed material is introduced to a robust primary crusher (mis., rahang atau gyratory) untuk pengurangan saiz awal.
2. Penghancuran Menengah/Tertiari: Material is conveyed to cone or impact crushers for further refinement to the desired particle size.
3. Saiz & Perpisahan: Crushed material is fed onto vibrating screens with specific mesh apertures to separate it into graded products (mis., agregat, cip, Denda).
4. Stok & Recirculation: Bahan onspec dihantar ke stok simpanan. Oversize material is automatically recirculated back into the crusher circuit for further processing.

This equipment is essential for quarrying, perlombongan, kitar semula perobohan pembinaan, dan pengeluaran agregat. Limitations include requirements for stable foundational support, controlled feed size distribution, and adherence to planned maintenance schedules.

3. CIRI TERAS

Geometri Dewan Dipatenkan | Asas Teknikal: Kinematik bermodel komputer & optimized nip angles | Faedah Operasi: Delivers a consistent product curve with fewer flaky aggregates | Kesan ROI: Meningkatkan hasil produk yang boleh dijual sehingga 8%, mengurangkan sisa

Pelarasan CSS Hydroset | Asas Teknikal: Omboh hidraulik untuk tetapan sisi tertutup (CSS) kawalan | Faedah Operasi: Allows operators to adjust crusher discharge setting in under 60 seconds for different product specs | Kesan ROI: Meminimumkan masa henti untuk penukaran produk, increasing annual utilization

Sistem Komponen Haus Modular | Asas Teknikal: Interchangeable liner segments with reversible designs | Faedah Operasi: Mengurangkan masa pertukaran pelapik sehingga 40% dan memanjangkan selang perkhidmatan | Kesan ROI: Lowers labor costs per ton and reduces inventory holding costs for spare parts

DirectDrive Crusher & Screen Technology | Asas Teknikal: Penghapusan Vbelts, berkas, and fluid couplings | Faedah Operasi: Improves power transmission efficiency by approximately 5% and reduces maintenance points | Kesan ROI: Directly lowers kWh per ton energy costs and associated drive component inventories

Centralized Greasing & Automasi PLC | Asas Teknikal: Automated lubrication cycles & programmable logic controller with touchscreen HMI | Faedah Operasi: Ensures optimal bearing lubrication regardless of operator shift change; provides realtime throughput monitoring & diagnostik kesalahan | Kesan ROI: Mencegah kegagalan galas yang mahal (The 1 cause of crusher downtime) and optimizes feed rates for peak efficiency

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penghancuran Kami & Penyelesaian Saringan | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif) | 8892% scheduled runtime | >95% scheduled runtime demonstrated in field trials| +4% ke +7% |
| Kos Setiap Tan (Beroperasi)| Based on reactive maintenance & standard efficiency drives| Engineered for predictive maintenance & highefficiency direct drives| Pengurangan daripada 1215% didokumenkan |
| Masa Tukar Pelapik (Penghancur utama)| 1824 jam masa anak kapal| <12 hours with modular system design| Time savings of ~40% |
| Penggunaan tenaga (kWj/tan)| Baseline set by conventional drive systems| Reduced via direct drive & reka bentuk ruang yang dioptimumkan| Penambahbaikan daripada 57% |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 200 TPH fixedplant setups to 1,500+ TPH trackmounted or stationary modular plants.
Keperluan kuasa: Plantwide requirements from 400 kVA to over 1.5 MVA; direka untuk sambungan ke grid atau genset kuasa utama.
Spesifikasi Bahan: Crusher jaws/mantles manufactured from M2 (22% keluli mangan) or proprietary martensitic alloys; screen decks in hightensile steel or polyurethane.
Dimensi Fizikal (Example Primary Station): Feed hopper capacity: 8m³; Crusher unit weight: ~26,000 kg; Overall length for transport: ~15m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 25°C hingga +45°C; dustsealed bearings and IPrated electrical components standard.

6. SENARIO APLIKASI

Operasi Kuari Granit | Cabaran: High silica content causing excessive wear on cone crusher liners every 450 jam, leading to frequent stoppages and high consumable costs. | Penyelesaian: Implementation of a tertiary cone crusher with patented chamber geometry and advanced martensitic alloy liners. Integration of an automated greasing system specific to the dusty environment.| Keputusan: Jangka hayat pelapik dilanjutkan kepada lebih 700 jam. Combined with reduced changeout time, this yielded a 22% reduction in costperton for consumables in the first year.

Pembinaan & Demolition Recycling Yard | Cabaran: Bahan suapan yang tidak konsisten (rebar, wood contaminants) causing screen blinding and downstream conveyor damage from uncrushables.| Penyelesaian: Deployment of a heavyduty primary jaw crusher with hydraulic toggle release system alongside a robust scalping screen with aggressive stroke action.| Keputusan: The hydraulic release cleared tramp metal without shutdowns within seconds. Screen blinding was reduced by over 60%, maintaining consistent throughput targets despite variable feedstock.

7. PERTIMBANGAN KOMERSIL

Crushing and screening equipment pricing follows distinct tiers based on capability:
Tahap Pengeluaran Standard: Highvalue fixed configurations offering proven performance at competitive capital cost.
Tahap Ketersediaan Tinggi: Includes premium features like automation packages, penderia pemantauan haus lanjutan, extended component warranties.
Peringkat Modular/Mudah Alih: Trackmounted or wheeled skid designs focused on rapid deployment/redeployment between sites.

Optional features include dust suppression systems tiered by water consumption rates (liters/minute), remote telematics packages providing fleet health data via satellite/cellular networks.

Service packages range from basic scheduled maintenance plans through comprehensive fullcircuit performance contracts guaranteeing uptime percentages.

Financing options are available through our capital partners including operating leases tailored to seasonal cash flows or traditional installment sales agreements.

8. Soalan Lazim

S1. Is your equipment compatible with our existing conveyors stackers?
Our crushing stations are engineered with industrystandard discharge heights belt widths We provide detailed interface drawings during the quotation phase ensure seamless integration into your current layout

S2. What kind of production increase can we realistically expect?
Field data shows improvements depend on your current setup For operations using decadeold technology typical gains range from % throughput increase due higher availability more efficient crushing action

S3. How does the automation system impact our existing workforce?
The PLC automation handles process optimization diagnostics freeing your skilled operators focus on overall plant management quality control rather than manual adjustments It represents skillset enhancement not replacement

S4. What are typical lead times delivery?
For standard plant configurations lead times average months Custom engineered solutions may require longer based scope Engineering procurement teams provide detailed project timeline upon application review

S5. Adakah jaminan prestasi ditawarkan?
Yes we offer guaranteed minimum throughput capacity product gradation curves based certified feed analysis These form part commercial agreement subject standard site operating conditions

S6. What does the service support network look like?
We maintain regional technical centers stock critical spare parts Our certified technicians available both scheduled maintenance emergency breakdown support Service level agreements define response times resolution targets