1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? For commercial quarry operators, pengurus loji, and engineering contractors, the core challenges in primary crushing are consistent:
Penggunaan Bahagian Haus yang Tinggi: Frequent replacement of manganese jaws or liners leads to substantial, recurring parts expenditure and labor downtime.
Unplanned Stoppages: Bridging and clogging in the crushing chamber halt production, causing costly delays and backlog cascading through your entire processing line.
Inconsistent Output Gradation: Fluctuations in product size distribution create inefficiencies for secondary crushers and screening stages, reducing overall plant throughput.
Excessive Energy Costs: Older or inefficient crusher designs consume disproportionate power per ton of processed material, secara langsung memberi kesan kepada keuntungan anda.
Had Konfigurasi Tegar: Fixed crushers lack mobility for multisite projects, while some mobile units sacrifice durability or capacity.

Persoalan utama ialah: how do you select a primary stone crusher machine that delivers reliable throughput while demonstrably lowering costperton over its lifecycle?

2. GAMBARAN KESELURUHAN PRODUK

The Commercial Top Ten Stone Crusher Machine is a highcapacity, dieselhydraulic or electricpowered mobile jaw crusher engineered for primary reduction of hard rock (granit, basalt) and abrasive recycled concrete. Its design prioritizes operational uptime and total cost of ownership.

Aliran Kerja Operasi:
1. Suapan & PreScreen: Integrated grizzly feeder bypasses fines to optimize crushing chamber efficiency and reduce wear.
2. Penghancuran utama: Hydraulically adjustable jaw crushes material against a fixed jaw, with aggressive kinematics for high reduction ratios.
3. ​​Product Conveying: A robust main conveyor discharges crushed product directly to stockpile or secondary plant feed hopper.
4. ​​Mobiliti & Persediaan: The unit moves between sites or positions onsite via remotecontrolled track drive, with hydraulic setup legs for rapid stabilization.

Skop Permohonan & Batasan:
Sesuai Untuk: Largescale quarry primary crushing, major infrastructure project site crushing (road base production), highvolume recycling of demolition concrete.
Batasan: Not suitable for sticky, clayheavy materials without prescreening; maximum feed size is defined by modelspecific inlet dimensions.

3. CIRI TERAS

Ruang Penghancuran Dalam & Kinematik Agresif | Asas Teknikal: Optimized nip angle and long curved jaw dies | Faedah Operasi: Increases capacity and produces a wellshaped, consistent product with fewer fines | Kesan ROI: Higher throughput per fuel/energy unit and improved product value.

HeavyDuty Fabricated Frame with StressRelieved Construction | Asas Teknikal: Computermodeled finite element analysis (FEA) ensures structural integrity at all load points | Faedah Operasi: Provides exceptional durability under continuous highimpact loading, resisting fatigue cracks | Kesan ROI: Extends structural life beyond standard machine frames, melindungi pelaburan modal.

Sistem Pelarasan Togol Hidraulik | Asas Teknikal: Replaces traditional mechanical toggle plates with a hydraulic ram for CSS adjustment and overload protection | Faedah Operasi: Allows quick, infield closedside setting changes for different products; automatically releases tramp metal | Kesan ROI: Mengurangkan masa pertukaran sehingga 70% versus manual shims; prevents major damage from uncrushables.

Direct Drive via Fluid Coupling | Asas Teknikal: Eliminates Vbelts between diesel engine and crusher drive shaft | Faedah Operasi: Provides smooth startup under load, reduces transmission shock loads, and lowers maintenance complexity | Kesan ROI: Cuts scheduled maintenance time; improves powertrain component longevity.

Intelligent Power Management System | Asas Teknikal: Engine/Hydraulic ECU monitors load demand and automatically adjusts engine RPM accordingly | Faedah Operasi: Significantly reduces fuel consumption during lower demand cycles without sacrificing hydraulic response | Kesan ROI: Data lapangan menunjukkan 1525% fuel savings in typical variableload operation compared to fixedRPM systems.

Centralized Greasing Points & Service Platforms | Asas Teknikal: All major bearing points are routed to accessible central greasing banks; full perimeter platforms provided | Faedah Operasi: Membolehkan selamat, rapid daily servicing in under 30 minutes without special access equipment | Kesan ROI: Improves preventative maintenance compliance directly correlated with higher machine availability.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Competitive Mobile Jaw) | Commercial Top Ten Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Avg. Manganese Jaw Life (Granit Lelas) | ~120,000 MTONs per set (based on industry wear rates) | ~150,000 MTONs per set (verified field data) | +25% Lebih Panjang Umur |
| Penggunaan bahan api (Avg. l/hr @ 75% load) | 4550 liters/hour (for comparable throughput class) | 38 liters/hour (with Intelligent Power Management active) |18% Fuel Use |
| SetUp / Positioning Time (from transport mode) | 2030 minit (manual stabilizers/conveyor positioning) +33% Penggunaan Lebih Cepat |
| Noise Emission at 10m Distance (beroperasi) ~110 dBA 5 dBA Reduction |

5. SPESIFIKASI TEKNIKAL

Penamaan model: CTT1060J
Jenis penghancur: Single Toggle Mobile Jaw Crusher
Pembukaan suapan: 1060mm x 700mm (42" x 28")
Engine Option: Tahap 4 Final / Stage V Diesel, 350 kw // OR // Pemacu motor elektrik, 380415V
Julat Kapasiti: Hingga 400 tonnes/hour (bergantung kepada bahan suapan dan CSS)
Tetapan sampingan tertutup (CSS) Julat: 75mm 200mm (hydraulically adjustable)
Main Conveyor: Belt width 1400mm; discharge height approx. 3.8m
Jejak Mobiliti: Remote control proportional travel; speed up to 1.2 km/h.
Operating Weight: ~62 tonnes
Spesifikasi Bahan Utama: Welded frame from hightensile steel plate; jaw dies manufactured from premium grade manganese steel (18%).
Julat Suhu Operasi: 20°C to +45°C ambient.

6. SENARIO APLIKASI

Large Granite Quarry Expansion Project

Challenge A quarry needed to increase primary output by over 30% but was constrained by the fixed location of their existing jaw plant requiring expensive haulage from new faces.
Solution Implementation of two CTT1060J units as mobile primary stations that could be relocated quarterly as the face advanced.
Results Reduced haul truck cycle time by an average of 22%, contributing directly to the targeted throughput increase while lowering fuel costs associated with material transport within the site.

Major Highway Reconstruction Contract

Challenge A contractor faced strict project deadlines and needed to process over half a million tons of excavated rock onsite into specified road base materials across multiple work zones.
Solution Deployment of a single CTT1060J unit moved sequentially between three designated crushing areas along the project corridor every six weeks.
Results Eliminated offsite hauling costs for raw material; produced consistent minus150mm feed for the secondary processing plant ahead of schedule; machine relocation was completed within one shift per move.

7. PERTIMBANGAN KOMERSIL

Equipment pricing is structured into three core tiers based on configuration:
1. Base Machine Tier Includes standard features with dieselelectric drive.
2 Premium Efficiency Tier Adds the Intelligent Power Management system extended dust suppression package enhanced telematics package for fleet monitoring.
3 Electric Plant Configuration For fixed or semimobile installation within a plant layout includes electric motor drive motor starter panel cable reel

Optional Features Radial side conveyor oversize recirculation conveyor heavyduty prescreen module extended warranty on major structural components

Service Packages Choose from:
Basic Scheduled Maintenance Parts supply only
Platinum Care Package Includes all scheduled maintenance labor factorytrained field service inspections priority parts dispatch

Financing Options Available through partnered financial institutions include operating lease capital finance lease or straight purchase agreements tailored to project cash flow

8 Soalan Lazim

Q What is the expected costperton for wear parts on this crusher when processing abrasive basalt?
A Based on tracked performance in similar applications industry testing demonstrates an average wear cost ranging from $0 .12 ke $0 .18 USD per ton produced factoring in jaw dies side liners

Q Can this machine accept direct feed from a large wheel loader or does it require a separate feeder?
A The integrated vibrating grizzly feeder is designed for direct loading from an excavator or large wheel loader eliminating the need for a separate primary feeder unit in most applications

Q How does the hydraulic toggle system impact maintenance compared to traditional designs?
A It removes the need for manual adjustment using spacer plates Operators benefit from push button CSS control which also eliminates safety risks associated with handling heavy mechanical toggle plates

Q Are these machines compatible with existing secondary crushing and screening plants we operate?
A Yes The discharge height conveyor width are designed to interface with standard mobile screening plants stationary transfer points Product gradation can be precisely controlled via CSS adjustment ensuring optimal feed for your cone crushers

Q What lead time can we expect from order placement to commissioning?
A Lead times vary based on configuration specification Current standard lead time is between weeks subject to final confirmation upon order Custom electric configurations may require additional time