1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, litar penghancuran dan saringan sering menjadi punca kesesakan kritikal. Cabaran biasa termasuk:
Masa Henti Tidak Berjadual: Component failures in critical crushers or screeners can halt entire lines, menelan belanja ribuan sejam dalam kehilangan pengeluaran dan buruh.
Kos Penyelenggaraan Tinggi: Penggantian galas yang kerap, tukar bahagian pakai, and alignment adjustments consume both budget and valuable maintenance hours.
Penggredan Produk Tidak Konsisten: Outdated or poorly configured screening equipment leads to offspec material, mengakibatkan penolakan produk, kos pemprosesan semula, dan pelanggan yang tidak berpuas hati.
Ketidakcekapan Tenaga: Older crushing plants can consume excessive power per ton of output, directly impacting your bottom line as energy prices rise.
Had Kebolehskalaan: Fixedconfiguration plants struggle to adapt to changing feed material or market demands for different aggregate sizes.

Adakah peralatan semasa anda menangani isu ini, or is it the source of them? The right commercial crushing and screening equipment is not an expense but a strategic investment in predictable, keluaran yang menguntungkan.

2. GAMBARAN KESELURUHAN PRODUK

Barisan produk ini merangkumi tugas berat, stationary and modular crushing and screening plants designed for highvolume aggregate production. Engineered for commercial quarrying, perlombongan, dan projek pembinaan berskala besar, this equipment transforms raw feed (mis., granit, basalt, batu kapur) into precisely graded aggregates.

Aliran Kerja Operasi:
1. Pengurangan utama: Raw feed is introduced into a robust primary jaw crusher for initial size reduction.
2. Penghancuran Menengah/Tertiari: Material is conveyed to cone or impact crushers for further refinement to desired intermediate sizes.
3. Saringan Bahan: Crushed material is distributed across multideck vibrating screens to separate particles by size.
4. Stok & Recirculation: Onspec material is routed to designated stockpiles. Oversize material is automatically recirculated back into the circuit for further processing.

Skop Permohonan: Sesuai untuk pengeluaran agregat tinggi tona (3/4" tolak, kursus asas, pasir yang dihasilkan), riprap, dan balast kereta api.
Batasan: Not designed for very lowvolume (< 150 Tph) operasi, portable/tracked applications requiring frequent moves, or processing highly abrasive ores without specific alloy configurations.

3. CIRI TERAS

Pelarasan CSS Hydroset | Asas Teknikal: Hydraulic cylinder support of the crushing mantle | Faedah Operasi: Tetapan sisi tertutup (CSS) adjustments can be made in under 60 seconds under load for optimal product size control. | Kesan ROI: Minimizes downtime for manual adjustments; increases yield of premium product fractions by up to 15%.

Modular Screenbox Design | Asas Teknikal: Bolttogether screen frame sections with standardized tensioning rails | Faedah Operasi: Individual screen decks or panels can be replaced without dismantling the entire box structure. | Kesan ROI: Reduces screen media changeout time by approximately 40%, mengurangkan kos buruh.

Sistem Pelinciran Berpusat | Asas Teknikal: Automated lubricant distribution from a single point to all major bearings. | Faedah Operasi: Ensures consistent lubrication of critical components during operation, memanjangkan hayat galas. | Kesan ROI: Cuts manual greasing labor by 80% and can reduce premature bearing failure incidents by an estimated 30%.

HighStrength Chassis Fabrication | Asas Teknikal: CADoptimized chassis constructed from T1 steel with robotic welding. | Faedah Operasi: Provides exceptional structural integrity to handle dynamic loads over a 20+ year lifespan with minimal frame fatigue. | Kesan ROI: Lowers lifetime cost of ownership by reducing need for structural repairs or reinforcements.

VariableSpeed Feeder Control | Asas Teknikal: Frequency drivecontrolled apron or vibrating feeder. | Faedah Operasi: Allows operators to precisely match feed rate to crusher capacity in realtime based on power draw. | Kesan ROI: Menghalang penghancur tercekik atau kosong; improves overall energy efficiency per ton by up to 8%.

Titik Integrasi Penindasan Habuk | Asas Teknikal: Preinstalled piping manifolds and nozzle mounting pads at transfer points. | Faedah Operasi: Simplifies connection to water supply for effective dust control from day one of operation. | Kesan ROI: Memudahkan pematuhan peraturan alam sekitar tapak; reduces wear on components from abrasive dust.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Our Commercial Crushing Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Crusher Wear Part Life (Mn18) | ~450,000 tan | ~600,000 tons| +33% |
| Screen Bearing Replacement Interval| ~3,000 hours| ~4,500 jam| +50% |
| Plant Setup Time (Modular) | 57 hari| 34 hari| 40% |
| Penggunaan Kuasa setiap Tan Keluaran| Berbeza secara meluas; garis dasar = X kWj/t| Field data shows X0.5 kWh/t average reduction.| 5% ke 12% |
| Overall Plant Availability Target| ~85%88% availability target.| Designforreliability supports >92% availability target.| +4% ke +7% |

5.SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Boleh dikonfigurasikan daripada 200 TPH berakhir 800 Keluaran produk akhir TPH.
Keperluan kuasa: Permintaan elektrik loji utama adalah dari 350 kVA kepada 800 kVA bergantung pada konfigurasi; all motors are IEC standard with IP66 protection.
Spesifikasi Bahan: Primary wear parts available in Mn18%, MN22%, or highchrome iron alloys; conveyor belts are EP630/4 minimum with vulcanized splices.
Dimensi Fizikal (Contoh Tumbuhan Rahang Modular): Feed Hopper (12m³), Jaw Crusher Module (L10m x W3m x H4m), Penghantar Nyahcas (L24m).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dust sealing suitable for operation in environments with up to 95% kelembapan relatif (tidak terkondensasi).

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: A regional quarry needed to increase production of ASTM 57 stone by 60% but had space constraints preventing a traditional plant expansion.
Penyelesaian: Implementation of a threestage modular commercial crushing plant featuring a primary jaw crusher secondary cone crusher tertiary cone crusher with a closedcircuit screening tower.
Keputusan: Achieved target tonnage within the existing footprint; precise chip control yielded a 98% firstpass specification rate reducing recirculating load Project payback was achieved in under 18 months through increased sales volume

Kitar Semula Bandar & C&D Pemprosesan

Challenge A recycling contractor faced high maintenance costs and excessive downtime when processing contaminated demolition concrete with rebar
Solution Deployment of a heavyduty impactorbased commercial crushing system equipped with an electromagnetic separator over the discharge conveyor
Results The impactor's open rotor design handled slab material efficiently while the magnet removed ferrous contaminants Results showed a reduction in downstream crusher damage incidents by over70and produced cleanhighvalue RCA recycled concrete aggregate

7 PERTIMBANGAN KOMERSIL

Peringkat harga peralatan distrukturkan di sekitar kapasiti pemprosesan dan tahap automasi:
Tier I High Efficiency Core Plant includes primary secondary crushing basic screening essential conveyors
Tier II Advanced Production Plant adds automated product sorting tertiary crushing stage advanced dust suppression
Tier III Turnkey Processing System integrates full electrical control PLC system automated wear monitoring remote diagnostics

Optional Features Radial stacker conveyors wash plants for manufactured sand hybrid diesel electric drive options sound attenuation enclosures

Service Packages Proactive maintenance plans include scheduled inspections parts kits priority support Extended warranties are available covering major structural components Financing Options Flexible commercial leasing structures operating leases capital leases project financing solutions are available through accredited partners

8 Soalan Lazim

Q What if my feed material hardness changes frequently?
A Our commercial crushing plants feature easily adjustable crusher settings screen deck angles The variable speed feeder allows quick optimization ensuring consistent product despite varying feed

Q How does this equipment integrate with my existing conveyors or screens?
A Plants are engineered with industry standard transfer heights belt widths Our engineering team can provide interface drawings ensure compatibility during pre purchase planning

Q What is the typical lead time from order commissioning?
A For standard modular configurations lead time ranges between weeks Custom engineered solutions require longer detailed project timelines provided upon application review

Q Adakah jaminan prestasi ditawarkan?
A Yes guaranteed minimum throughput capacity based on defined feed material specifications formalized within the sales contract We conduct joint commissioning tests verify performance

Q What operator training technical support provided?
A Comprehensive onsite training included covering safe operation routine maintenance troubleshooting Dedicated technical support line provides access factory engineers