1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin projek anda? Untuk pengurus loji dan kontraktor, commercial crushing and screening operations face persistent challenges: high perton processing costs from inefficient equipment, excessive maintenance hours consuming labor budgets, and unplanned stoppages that cascade through your production schedule. You contend with inconsistent final product specs leading to rejected loads, rapid wear part consumption in abrasive environments, and the logistical complexity of managing multiple machines across a site.

What if your primary and secondary reduction stages could be more predictable? Bagaimana a 15% reduction in fuel consumption per ton impact your quarterly operating statement? Is there equipment designed not just for peak output, tetapi untuk berterusan, costeffective performance in demanding commercial cycles? Penyelesaiannya terletak pada menentukan jentera yang direka bentuk untuk jumlah kos pemilikan, bukan sekadar harga belian awal.

2. GAMBARAN KESELURUHAN PRODUK

This product line encompasses a range of mobile and stationary commercial crushing and screening equipment designed for highvolume aggregate production, C&D kitar semula, dan aplikasi pemprosesan mineral. The operational workflow is engineered for linear efficiency: (1) Primary jaw or impact crushing reduces feed material to a manageable size. (2) A conveyor system transfers sized material to a secondary cone or impact crusher for further reduction. (3) The screened unit then separates the crushed material into precise specification grades using multideck vibrating screens. (4) Oversize material is recirculated back to the secondary crusher in a closedcircuit configuration. (5) Final spec products are stockpiled via radial or stacking conveyors.

This equipment is suited for processing natural rock, konkrit kitar semula, asfalt, dan mineral perindustrian. It is not designed for ultrahard abrasive feeds (mis., granit) tanpa konfigurasi pelapik tertentu, nor for wet, sticky materials without prescreening and washing options.

3. CIRI TERAS

Sistem Penghancur Pemacu Terus | Asas Teknikal: Eliminates Vbelts and reducers; couples crusher directly to hydraulic motor or diesel engine via clutch | Faedah Operasi: Reduces power transmission losses by up to 8%, merendahkan titik penyelenggaraan, enables instant reversal to clear blockages | Kesan ROI: Measurable fuel savings per ton crushed; reduced risk of downtime from belt failure.

Tahap 4 Final / Stage V DieselElectric Hybrid Option | Asas Teknikal: Diesel engine runs at constant optimal RPM to generate electricity for individual electric motors on crusher, skrin, dan penghantar | Faedah Operasi: Hingga 20% lower fuel consumption versus direct diesel drives; significantly quieter operation for urban sites; precise power management | Kesan ROI: Direct reduction in operating cost; enables work in noisesensitive areas with longer permitted hours.

Kawalan PLC Bersatu & Telematics System | Asas Teknikal: Centralized programmable logic controller with CANbus architecture provides realtime monitoring of all machine functions | Faedah Operasi: Operators can adjust crusher speed, feeder rate, and screen angle from a single console; remote diagnostics alert to performance deviations | Kesan ROI: Faster setup and calibration between material changes; predictive maintenance alerts prevent catastrophic failures.

HighStrength Rolled Steel Frame & StressRelieved Welds | Asas Teknikal: Fabricated from uniform tensile strength steel with postweld heat treatment to eliminate internal stresses | Faedah Operasi: Frame resists fatigue cracking under cyclical loading, extending structural life beyond standard commercial duty cycles | Kesan ROI: Higher residual value; eliminates costly midlife frame repairs or reinforcement.

Reka Bentuk Bahagian Pakai Modular | Asas Teknikal: Interchangeable liner segments and boltin wear plates on hoppers, pengumpan, and chutes | Faedah Operasi: Mengurangkan masa pertukaran sehingga 40%; allows strategic rotation of components to maximize wear life | Kesan ROI: Lowers labor cost per maintenance event; extends mean time between replacements.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Industry Standard for Commercial Equipment | Penghancuran Komersial ini & Penyelesaian Saringan | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Purata. Tons per Gallon Fuel Processed| 80 100 tons/gallon (for midsize tracked plant) | 108 115 tons/gallon (hybrid drive system) | +1520% kecekapan |
| Masa Tukar Bahagian Pakai (Primary Jaw Liners)| 68 jam (2kru orang) | 3.54.5 jam (reka bentuk modular & bantuan hidraulik) | ~45% lebih pantas |
| Screen Deck Media Replacement Time| 46 jam setiap dek (dawai tenunan) | 1.52 jam setiap dek (boltin polyurethane panels) | ~65% lebih pantas |
| Setup/Teardown Time for Relocation| Full Day (810 jam) with cranes/assists| Half Day (45 jam) with integrated hydraulic systems| ~50% pengurangan |

_Field data based on comparative studies in limestone quarry applications._

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 200 ke atas 600 tons per hour depending on feed material density and final product specification.
Keperluan kuasa: Options include:
Tahap 4 Enjin Diesel Akhir(s): 350 750 HP total.
DieselElectric Hybrid System: Primary genset @ 400 kVA.
Full Electric Plant Option: Requires external 400V/50Hz or 480V/60Hz supply.
Spesifikasi Bahan: Crusher jaws/cones manufactured from manganese steel (14%18%). Chute liners available in AR400 steel or replaceable polyurethane. Screen boxes constructed from highyield strength steel.
Dimensi Fizikal (Mobile Tracked Plant Example): Transport length approx. 1822m; Operating height approx. 45m; Working weight between 45 75 tan metrik.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Piawaian sistem penindasan habuk; sounddampened package available achieving <85 db(A) di 10 meter.

6. SENARIO APLIKASI

Bandar C&D Kitar semula & Pengeluaran agregat

Cabaran: A contractor needed to process mixed construction debris into certified base materials within city limits under strict noise ordinances and limited daily operating windows.
Penyelesaian: Implementation of a closedcircuit hybridpowered commercial crushing and screening equipment setup with sound enclosures.
Keputusan: Achieved consistent production of three spec products simultaneously at <82 db(A). Fuel costs reduced by an estimated $11,500 over a sixmonth project versus traditional plant. Extended daily permitted hours by two due to compliant noise levels.

Regional Aggregate Quarry Expansion

Cabaran: A quarry operator faced rising maintenance costs and downtime on aging spread units used for producing road base aggregates.
Penyelesaian: Replaced two separate machines with a single highcapacity mobile impact crusher/screen combination featuring modular wear parts.
Keputusan: Ketersediaan tumbuhan meningkat daripada purata 82% ke atas 94%. Maintenance labor hours dedicated to the crushing circuit fell by an estimated third annually while throughput increased by approximately twenty percent due to higher reliability.

7. PERTIMBANGAN KOMERSIL

Peralatan ditawarkan merentasi tiga peringkat utama:
1. Kewajipan Standard: Core configuration ideal for consistent feed materials like limestone/soft rock.
2. Tugas Berat: Includes upgraded wear packages, heavierduty bearings/belts/shafts recommended for mixed/recycled materials or abrasive sand & Kerikil.
3. HighProduction Premium: Encompasses hybrid drive option advanced telematics with payload reporting automated lubrication systems

Optional features include magnet separators dust suppression cannons additional conveyor lengths sidedischarge conveyors hydraulic screen tensioning

Service packages range from basic warranty extensions through comprehensive scheduled maintenance agreements including guaranteed parts availability within fortyeight hours

Financing options include conventional equipment loans operating leases tailored rentalto own structures structured around seasonal cash flow patterns common in construction

8.Soalan Lazim

Q What is required integrate this new equipment into my existing spread?
A Our systems are designed compatibility industrystandard conveyor heights discharge points Most integration involves simple mechanical linkage telematics can often interface existing fleet management software via API

Q How does the hybrid drive system perform cold climates?
A The dieselelectric system uses synthetic fluids maintains battery temperature insulated compartment Field data shows reliable startups down rated temperature limit minus twenty degrees Celsius

Q What typical lead time delivery after order placement?
A For standard configurations lead time typically twelve fourteen weeks Customized builds may require sixteen twenty weeks depending scope modifications

Q Are operator training parts included purchase?
A Yes comprehensive onsite commissioning operator training included all purchases Basic tool kit essential spare parts starter kit also provided minimize initial downtime

Q Can this equipment process reinforced concrete rebar?
A Yes impact crushers specifically configured reinforced concrete feature integrated overband magnet remove rebar hydraulically opening crusher clear potential blockages Standard practice recommend pre picking larger metals

Q What financing structures available independent contractors?
A We offer several programs including seasonal payment plans align project income delayed first payment options We recommend discussing specific business structure cash flow model our commercial team