1. PEMBUKAAN PAINPOINT DRIVEN

Are your coke screening operations plagued by persistent inefficiencies that directly impact your bottom line? Cabaran biasa termasuk:

Excessive Downtime: Frequent screen cloth blinding and premature wear from abrasive coke fines, leading to unscheduled maintenance stops and lost production hours.
Penggredan Produk Tidak Konsisten: Inefficient separation resulting in offspec material—oversize particles contaminating the nut coke fraction or excessive fines in the blast furnace feedstock—compromising downstream process efficiency.
Kos Operasi yang Tinggi: Constant replacement of screen decks, excessive energy consumption from inefficient vibration mechanisms, and high labor costs for manual clearing and maintenance.
Kebimbangan Integriti Struktur: Vibration transmission to support structures causing fatigue cracks and foundation issues, creating longterm plant safety and capital expenditure risks.
Pelepasan Habuk & Tumpahan: Poor sealing and excessive vibration exacerbate housekeeping issues, creating environmental control challenges and product loss.

Is your current screening solution a source of recurring cost and reliability headaches? Apakah yang akan a 2030% reduction in maintenance intervals and a 15% improvement in screening efficiency mean for your annual operational budget?

2. GAMBARAN KESELURUHAN PRODUK

Skrin Getaran Coke adalah tugas berat, highcapacity screening machine engineered for the precise size classification of metallurgical coke. It separates crushed coke into defined fractions—such as blast furnace coke, kacang kok, and breeze—critical for optimal furnace operation.

Aliran Kerja Operasi:
1. Pengenalan suapan: Crushed coke is uniformly distributed onto the feed box of the inclined screen deck(s).
2. Pemisahan Getaran: A highefficiency vibrator assembly imparts a linear or elliptical motion, stratifying material and propelling it across the screening surface.
3. 'SizeBased Stratification: Particles smaller than the screen aperture fall through as undersize, while larger particles travel across the deck to discharge as oversize.
4. Pelepasan Pecahan: Separated material streams are discharged via dedicated chutes into designated collection hoppers or conveyors for further processing or shipment.

Skop Permohonan & Batasan:
Skop: Ideal for primary sizing of hot or cold metallurgical coke in coke plants, kilang keluli, dan terminal pengendalian pukal. Effective for capacities ranging from 200 ke 1500+ tan per jam.
Batasan: Tidak direka untuk bahan melekit tanpa prarawatan (mis., pemanasan awal). Performance is contingent on proper feed rate control and consistent moisture content management.

3. CIRI TERAS

Sistem Dek Modular | Asas Teknikal: bola, panelized polyurethane or steel wire cloth panels | Faedah Operasi: Mengurangkan masa penukaran kain skrin sehingga 60% compared to traditional tensioned systems. Minimizes operator exposure during maintenance. | Kesan ROI: Mengurangkan kos buruh setiap acara penyelenggaraan dan meningkatkan ketersediaan loji.

HeavyDuty Vibrator Assembly | Asas Teknikal: Twin outofbalance motors with adjustable eccentric weights generating controlled linear force | Faedah Operasi: Menyediakan konsisten, reliable screen action with minimal transmitted force to the base structure. Allows amplitude adjustment to match feed conditions. | Kesan ROI: Reduces structural stress by up to 40%, extending support structure lifespan and lowering longterm capital repair costs.

Pengedap Lanjutan & Penahanan Habuk | Asas Teknikal: Multilayer skirtboard seals with wearresistant liners at all transfer points | Faedah Operasi: Significantly reduces airborne dust emissions and material spillage at feed and discharge zones. Improves plant housekeeping and environmental compliance. | Kesan ROI: Lowers cleanup labor costs and mitigates risk of regulatory noncompliance fines.

Pembinaan Tahan Lelasan | Asas Teknikal: Pakai pinggan (AR400/500) at all highimpact zones; reinforced side plates; protected cross members | Faedah Operasi: Withstands the extreme abrasiveness of coke over extended periods, delaying structural wearthrough by an average of threefold compared to mild steel construction.| Kesan ROI: Extends major refurbishment cycles from years to decades, reducing lifetime equipment cost.

Reka Bentuk Pemacu Cekap Tenaga | Asas Teknikal: Directdrive vibrator motors with optimized power factor correction systems| Faedah Operasi: Delivers required screening force with lower specific energy consumption per ton processed.| Kesan ROI: Data medan menunjukkan tipikal 812% reduction in connected load power draw versus older generation screens.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (tipikal) | Penyelesaian Skrin Getaran Coke Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kehidupan Kain Skrin (Dek Utama) | ~4560 days before blinding/wear requires change| ~90120 days under comparable conditions| +80100% |
| Maintenance Downtime per Cloth Change| ~812 hours (tensioned system)| ~35 hours (modular boltin system)| 60% |
| Kecekapan Saringan (untuk pecahan sasaran) | ~8588% accuracy under load| Secara konsisten mencapai >92% accuracy under load| +57 mata peratusan |
| Transmitted Force to Structure (% of dynamic force) | Ke atas daripada 2530% transmitted| Isolated design reduces transmission to <15%| 4050% pengurangan |

5. SPESIFIKASI TEKNIKAL

Julat Model & Kapasiti: CVS Series; Throughput daripada 250 Tph (CVS1842) ke 1200 Tph (CVS3060).
Keperluan kuasa: Connected load from 2 x 7.5 kW motors up to 2 x 30 motor kW (400V/50Hz atau seperti yang dinyatakan). Variable Frequency Drive optional.
Spesifikasi Bahan:
Bingkai Dek & Plat Sisi: Plat keluli tegangan tinggi (min. Q345B).
Pakai Pelapik & Jatuh: AR400/500 abrasionresistant steel at critical points.
Screen Decks Options: Panel modular poliuretana (standard), tensioned rubberclad wire mesh, atau plat berlubang.
Springs/Isolators: Heavyduty steel coil springs or rubber shear mounts.
Dimensi Fizikal (Example CVS2460): Panjang keseluruhan (~9m), lebar (~3m), ketinggian (~4m). Berat lebih kurang. ~14,000 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; capable of handling hot coke up to ~150°C with appropriate material selections.

6. SENARIO APLIKASI

Integrated Steel Plant Blast Furnace Feedstock Preparation

Challenge A major steel producer faced inconsistent nut coke sizing due to rapid blinding of wire mesh screens on their primary classifier, causing furnace permeability issues.
Solution Installation of two primarystage Coke Vibration Screens equipped with specialized polyurethane antiblinding deck panels.
Results Screening efficiency for the target +25mm fraction improved from an average of 84% to consistently over 93%. Screen panel replacement intervals extended from every six weeks to over four months.

Merchant Coke Producer Export Terminal

Challenge Excessive downtime for screen maintenance was bottlenecking loading operations at a bulk terminal handling multiple grades for export markets.
Solution Replacement of three aging screens with highcapacity Coke Vibration Screens featuring quickchange modular decks.
Results Average cloth change time reduced by over five hours per event, increasing annual terminal throughput capacity by an estimated eight percent while reducing associated labor overtime costs significantly.

7. PERTIMBANGAN KOMERSIL

Our wholesale pricing structure is based on configuration complexity:
Tier I – Standard Duty Unit: Base model with standard AR liners, fixed speed drives, common deck types suitable for lowercapacity (<500 Tph) applications requiring reliable performance at optimal costeffectiveness.
Tier II – HighCapacity Unit: Enhanced models featuring premium isolation systems,VFDs for motion control customization,and upgraded wear packages designed for demanding continuous operation (>500 Tph).
Optional features include acoustic enclosures,dusttight covers,video monitoring systems,and automated lubrication systems.Service packages range from basic commissioning support through comprehensive multiyear planned maintenance agreements.Financing options including leasing structures are available through our partners,making capital expenditure more manageable within operational budgets.

8.Soalan Lazim

S1:What is the lead time on a standard Coke Vibration Screen unit?
A1 Lead times vary by model complexity but typically range between ten weeks.For urgent requirements,a limited number of preengineered configurations may be available sooner upon inquiry.

Q2 Can this equipment integrate with our existing PLCbased control system?
A2 Yes.The screen can be supplied with standard motor starters ready for hardwiring into your plant logic.For advanced integration,a Profibus DP or Ethernet/IP interface module can be provided as an option allowing direct communication between our drive system controls(jika dilengkapi)and your central SCADA network

Q3 How does this solution handle variations in feed moisture content which can cause sticking?
A3 The combination modular polyurethane deck panels' openarea design combined adjustable vibration amplitude helps mitigate moderate moisture issues.For severe sticking conditions we recommend reviewing upstream drying processes

Q4 What are typical spare parts inventory recommendations after commissioning?
A4 We provide recommended initial spare parts list including one set deck panels vibrator bearings seal kits based specific duty cycle This helps minimize unplanned downtime waiting critical components

S5 Adakah jaminan prestasi ditawarkan?
A5 Yes We provide guaranteed throughput capacity separation efficiency specifications based mutually agreed test protocols using representative feedstock prior shipment

Q6 Do you offer site inspection installation supervision services?
A6 Comprehensive commissioning services performed certified engineers ensure correct mechanical alignment electrical connection operational optimization part standard supply scope

Q7 What warranty terms apply commercial purchases?
A7 Standard warranty covers defects materials workmanship period months operation date commissioning Extended warranty options major assemblies available purchase