1. PEMBUKAAN PAINPOINT DRIVEN

Is your coke screening operation plagued by persistent, costly inefficiencies? Untuk pengurus loji dan kontraktor kejuruteraan, the challenges of screening bulk metallurgical coke directly impact throughput, kualiti produk, and bottomline profitability. Halangan operasi biasa termasuk:

Membutakan & Pemindahan: Fine coke breeze and moisture cause screen mesh blinding, mengurangkan kawasan saringan yang berkesan. Secara serentak, undersize material carries over with the product stream, contaminating blast furnace feed and degrading its performance.
Masa Henti Penyelenggaraan Berlebihan: The abrasive nature of coke accelerates wear on screen decks, plat sisi, and exciters. Frequent component replacement leads to unplanned downtime and high spare parts inventories.
Pengasingan Denda yang Tidak Cekap: Inadequate separation of the 010mm fraction results in lost revenue from breeze sales and inefficient recycling within the coke plant.
Keletihan Struktur & Failure: High Gforces from traditional vibrators transfer damaging stress to the screen body and support structure, leading to weld cracks and catastrophic frame failures.
Penggunaan Tenaga Tinggi: Inefficient drive systems and oversized motors run continuously, contributing to significant, nonproductive power costs.

Are you seeking a solution that reduces downtime by 30% or more while ensuring consistent product sizing? The answer lies in selecting a coke vibration screen engineered specifically to overcome these materialspecific challenges.

2. GAMBARAN KESELURUHAN PRODUK

The equipment in focus is a heavyduty Coke Classification Vibrating Screen, designed for highcapacity sizing of hot or cold metallurgical coke (25mm 80mm) from oven discharge and the subsequent separation of coke breeze (0mm 10mm).

Aliran Kerja Operasi:
1. Suapan & Pengedaran: Bulk coke is uniformly fed onto the robust feed box, which distributes the material across the full width of the primary screen deck.
2. Saiz Utama: A highstrength wire mesh or punch plate deck performs the primary separation, allowing undersize material (breeze and small fractions) to pass through.
3. Saringan Menengah & Pembuangan Denda: A second deck further refines the separation, ensuring maximum recovery of marketable coke breeze.
4. Pelepasan: Correctly sized foundry or blast furnace coke discharges from the screen end, while separated fines are collected via a dedicated chute for processing or sale.

Skop Permohonan & Batasan:
This equipment is designed for dry or slightly moist coke screening in fixed plant installations. It is not suitable as a replacement for rotary breakers or for handling highly sticky materials without pretreatment. Maximum lump size should not exceed 150% of the nominal top deck aperture.

3. CIRI TERAS

Sistem Dek Modular | Asas Teknikal: bola, pretensioned panel design with polyurethane side tensioning strips | Faedah Operasi: Individual deck sections can be replaced in under 2 hours without welding or specialized tools, minimizing downtime for maintenance. | Kesan ROI: Reduces screen cloth changeout time by up to 60%, meningkatkan ketersediaan loji secara langsung.

Teknologi DualMass Drive | Asas Teknikal: Two synchronized counterrotating masses generating a linear stroke | Faedah Operasi: Transfers dynamic forces into the screening motion rather than the support structure; allows for lower horsepower motors due to efficient energy transfer. | Kesan ROI: Cuts structural maintenance costs by an estimated 40% and reduces operational energy consumption by 1525%.

Pakej Lapik Tahan Lelasan | Asas Teknikal: Bolton wear plates made from AR400 steel at all critical impact points (kotak suapan, bibir keluar) | Faedah Operasi: Protects the main screen frame from wear, extending its service life beyond 10 years under typical conditions. | Kesan ROI: Eliminates need for frequent frame repair or replacement, providing a predictable longterm asset cost.

Environmental Sealing System | Asas Teknikal: Multistage labyrinth seals combined with durable rubber dust curtains at transfer points | Faedah Operasi: Contains dust emissions at source, improving site environmental compliance and operator health conditions. | Kesan ROI: Lowers costs associated with airborne particulate control and reduces housekeeping labor.

Tuned Spring Isolation | Asas Teknikal: Computermodeled coil spring or rubber shear mount system matched to screen weight and operating frequency | Faedah Operasi: Mengasingkan sehingga 95% of dynamic vibration from the supporting structure, preventing damage to building foundations and adjacent equipment. | Kesan ROI: Eliminates secondary structural costs and prevents costly vibrationinduced failures in plant infrastructure.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Skrin Getaran Coke | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Masa Penggantian Panel Dek| 68 jam (welded) | <2 jam (bolted modular) | ~70% lebih pantas |
| Kehidupan Keletihan Struktur| 35 years before major repair| 8+ years with protected frame| >100% bertambah |
| Kecekapan Saringan (Breeze Removal)| ~85% efficiency| Secara konsisten >92% kecekapan| ~8% more product recovery |
| Operating Noise Level| 95105 db(A) dan 1m| <85 db(A) dan 1m| ~15 dB reduction |
| Annual Power Consumption| Garis dasar (100%) for same duty| Reduced motor size + pemanduan yang cekap| 1525% pengurangan |

5. SPESIFIKASI TEKNIKAL

Penilaian Kapasiti: bergantung kepada model; julat standard daripada 300 MTPH kepada 1,200 MTPH of bulk coke (bulk density ~0.5 t/m³).
Keperluan kuasa: Driven by dual lowvoltage AC motors (mis., 2 x 11 kW kepada 2 x 30 kw), depending on model size and stroke configuration.
Spesifikasi Bahan:
Bingkai: Keluli karbon tugas berat (S355JR), melegakan tekanan.
Dek: Options include highcarbon steel wire mesh (65Mn), HARDOX® punch plates, or polyurethane panels.
Wear Protection: AR400 steel liners standard at all impact zones.
Dimensi Fizikal: Typical singledeck unit footprint ranges from (L)6m x (W)2.5m x (H)1.8m to (L)9m x (W)3.5m x (H)2m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; capable of handling hot coke up to ~200°C with appropriate deck material selection.

6. SENARIO APLIKASI

Integrated Steel Plant Coke Oven Battery Discharge

Cabaran: A major steel producer faced severe blinding on their existing screens due to residual moisture in quenched coke. This caused frequent overloads on downstream crushers and inconsistent blast furnace feed sizing (+/15mm variance).
Penyelesaian: Implementation of two parallel heavyduty linear motion Coke Vibration Screens featuring nonblinding balltray decks on the fines removal section.
Keputusan: Screening efficiency stabilized at ≥94%. Oversize contamination was eliminated (<1%), protecting crusher integrity. The consistent product sizing contributed to a documented ~3% improvement in blast furnace burden permeability.

Merchant Coke Producer – Breeze Recovery

Cabaran: A merchant plant was losing significant revenue due to poor fines capture; an estimated 810% of saleable breeze was being incorrectly routed back into crusher feed circuits as "circulating load."
Penyelesaian: Retrofitting a dedicated Coke Vibration Screen with a finemesh secondary deck into their product classification circuit postcrushing.
Keputusan: Breeze recovery increased from ~82% to over 95%, creating an additional revenue stream exceeding project payback within one year based on market prices for fuelgrade fines.

7.PERTIMBANGAN KOMERSIL

Skrin Getaran Coke kami ditawarkan merentas tiga peringkat utama:
Siri Tugas Standard: For capacities up to ~500 MTPH with robust base specifications; sesuai untuk tumbuhan yang lebih kecil atau kitaran tugas yang kurang teruk.
Siri Tugas Berat (>500 MTPH): Our most common specification featuring all core technologies listed above; designed for continuous operation in integrated steel plants.
Penyelesaian Kejuruteraan Tersuai: For unique layouts requiring multiple discharge points specific grades like nut coke separation

Ciri pilihan termasuk:
Enclosed designs with integrated dust extraction flanges
Stainless steel components for highly corrosive environments
Penderia pemantauan keadaan lanjutan
Pemacu frekuensi boleh ubah

Service packages range from basic commissioning support through comprehensive multiyear maintenance agreements including guaranteed spare parts availability Financing options including leasing are available through our partners

Soalan Lazim

What is your typical lead time?

For standard HeavyDuty Series models lead time is typically between weeks depending on current production schedules Custom engineered solutions require additional engineering time

Are your screens compatible with our existing chutes?

Our engineering team will review your existing layout drawings We provide detailed interface specifications including loads connection points ensuring seamless integration into your current transfer system

How do you guarantee performance?

Performance guarantees are based on agreedupon feed material characteristics We provide certified capacity curves based on laboratory testing data Guarantees typically cover throughput capacity under specified conditions

What does commissioning involve?

Our standard package includes supervision installation mechanical alignment initial startup process tuning We ensure correct operation before handover Documentation includes detailed manuals training materials

What are payment terms?

Standard commercial terms involve progress payments tied key milestones Typically % upon order % before shipment balance upon completion satisfactory commissioning Letters credit accepted Financing options available upon request