1. PEMBUKAAN PAINPOINT DRIVEN

Adakah operasi pengendalian kok anda dibelenggu oleh kesesakan yang berterusan, penjanaan denda yang berlebihan, dan penyelenggaraan yang tidak dirancang? Pemeriksaan yang tidak cekap secara langsung memberi kesan kepada keuntungan anda melalui produk yang hilang, peningkatan penggunaan tenaga untuk proses hiliran, dan masa henti yang mahal untuk penggantian dek skrin. Adakah anda sedang menghadapi:

High Fines Carryover: Ineffective separation leading to valuable coke breeze contaminating finished product or overloading crushers, reducing overall yield and saleable tonnage.
Kegagalan Dek Pramatang: Abrasive coke particles rapidly degrading standard screen panels, mengakibatkan kerap, disruptive shutdowns for maintenance and high consumable costs.
Membutakan & Plugging: Moisture or sticky fines clogging screen apertures, drastically reducing effective screening area and throughput capacity.
Penghantaran Getaran Berlebihan: Poorly isolated equipment sending damaging vibrations to support structures, creating safety concerns and necessitating costly structural reinforcement.

Yang betul Skrin Getaran Coke is not just a piece of equipment; it’s a critical process gatekeeper. How do you select a unit that maximizes uptime, protects product integrity, dan memberikan pulangan pelaburan yang boleh diukur?

2. GAMBARAN KESELURUHAN PRODUK

Skrin Getaran Coke HeavyDuty adalah kapasiti tinggi, brute force screening machine engineered for the primary sizing and scalping of metallurgical coke. It separates crushed coke into precise fractions (mis., kok relau letupan, kacang kok, angin sepoi-sepoi) sambil menghapuskan denda dengan cekap.

Aliran Kerja Operasi:
1. Pengenalan suapan: Crushed coke is uniformly fed onto the inclined screen deck via a feed box or chute.
2. Stratifikasi & Perpisahan: Keamatan tinggi, linear or elliptical vibration stratifies material. Oversize particles travel rapidly across the deck surface while undersize material passes through the rugged panel apertures.
3. Pelepasan Pecahan: Separated material streams are discharged via distinct outlets into designated chutes or conveyors for further processing or stockpiling.

Skop Permohonan:
Primary sizing/scalping of metallurgical coke postcrusher.
Removal of coke breeze (010mm) from blast furnace feed stock.
Sizing of nut coke and other specific fractions.

Batasan:
Not designed for fine screening below 3mm; alternative technologies like probability screens are recommended.
Requires controlled feed rate and uniformity for optimal performance; surge loads can reduce efficiency.

3. CIRI TERAS

Sistem Dek Modular | Asas Teknikal: bola, reka bentuk panel boleh tukar dengan pelbagai bahan haus | Faedah Operasi: Enables rapid changeout of worn sections (<4 jam berbanding. full deck replacement). Mengurangkan masa henti secara berlebihan 70% for maintenance events. | Kesan ROI: Cuts labor costs and inventory holding costs for spare decks.

HighStrength Side Plates with Internal Reinforcements | Asas Teknikal: Analisis Unsur Terhingga (FEA)optimized steel plates with integrated ribbing | Faedah Operasi: Withstands extreme dynamic loads from heavy coke lumps without fatigue cracking or deformation. | Kesan ROI: Eliminates unscheduled downtime from structural failure and extends machine service life by years.

DualMass Vibrator System | Asas Teknikal: Two counterrotating shafts generating a linear force while minimizing power consumption | Faedah Operasi: Menyampaikan secara konsisten, highGforce vibration for efficient stratification without transmitting destructive forces to the support structure. Your building frame is protected. | Kesan ROI: Reduces energy use by up to 30% compared to bruteforce singlemass designs and removes need for costly structural upgrades.

AbrasionResistant Panel Options | Asas Teknikal: Panels available in AR400 steel, rubberclad steel, or polyurethane with varied aperture designs (square, slot) | Faedah Operasi: Matches wear material to your specific coke abrasiveness and moisture profile to triple panel service life versus standard options. | Kesan ROI: Directly lowers consumable costs per ton screened by optimizing the costtowearlife ratio.

Centralized Greasing & Titik Pemantauan Keadaan | Asas Teknikal: Lube lines routed to all major bearing points with accessible vibration sensor ports | Faedah Operasi: Enables proactive lubrication and realtime bearing health monitoring during operation, preventing catastrophic bearing failure. | Kesan ROI: Mengubah penyelenggaraan daripada reaktif kepada ramalan, avoiding a single major bearing failure event that can cost over $50k in parts and lost production.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Skrin Getaran Coke Kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Panel Service Life (Dek Utama) | 3 5 berbulan-bulan | 9 14 berbulan-bulan | +180% |
| Kecekapan Saringan (for target fraction) | ~85% 90% Steady State| Konsisten >94% Steady State| +5 ke +9% hasil |
| Penggunaan Tenaga setiap Tan Disaring| Garis dasar (100%)| Diukur pada 7075% daripada garis dasar| 25 ke 30% |
| Annual Downtime for Screen Maintenance| 80 120 jam/tahun| 24 40 jam/tahun| 70% |
| Transmitted Force to Support Structure| tinggi (Requires heavy foundation) Drastically Reduced (Standard industrial floor suitable)| Hingga 80% |

5. SPESIFIKASI TEKNIKAL

Julat Model & Kapasiti: Sizes from 1.2m x 3m to 2.4m x 6m; kapasiti daripada 200 TPH berakhir 1500 TPH depending on aperture size and material gradation.
memandu & Kuasa: Dualmass vibrator driven by twin TEFC industrial motors. Power range from 15 kW kepada 75 kW per motor based on machine size.
Deck Construction: Multideck configuration (13 dek). Side tensioned or boltdown panels in modular sections.
Spesifikasi Bahan: Mainframe constructed from M250 grade steel; side plates are minimum 20mm thick with internal reinforcements; pelapik haus pada titik suapan ialah keluli AR400.
Dimensi Fizikal & Berat: Berbeza dengan ketara mengikut model; example unit (1.8m x 4.8m): ~12m L x ~3m W x ~3m H; berat lebih kurang. 18,000 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; kandang kedap habuk tersedia; standard IP65 protection on electrical components.

6. SENARIO APLIKASI

[Integrated Steel Mill – Blast Furnace Feed Prep] Cabaran: A major mill experienced excessive fines (<10mm) in their BF charge due to an aging screen with severe blinding issues (~22% fines carryover), increasing fuel rate and reducing furnace efficiency.Penyelesaian: Installation of a primary Coke Vibration Screen featuring nonblinding polyurethane slot panels on the bottom deck.Keputusan: Fines carryover reduced to <8%. Achieved payback in under 11 months through reduced coke rate and increased furnace productivity.

[Coke Production Plant – Product Classification] Cabaran: A producer needed sharper separation between nut coke (1025mm) and blast furnace coke (>25mm) but faced rapid wear on traditional wire mesh panels requiring monthly changes.Penyelesaian: Implementation of a twodeck heavyduty unit with topdeck AR400 panels for scalp removal and bottomdeck rubberclad perforated panels for precise final sizing.Keputusan: Panel life extended to over nine months per set while achieving a clean product split with less than 5% contamination between fractions.

7.PERTIMBANGAN KOMERSIL

Our procurement model is designed for clarity and longterm partnership:

Peringkat Harga: Berdasarkan saiz mesin/kapasiti throughput:
Standard Duty Units (1000 Tph)
Nota: Pricing includes base machine with standard panel specification.

Ciri Pilihan / AddOn:
Tudung pengkapsulan habuk
Advanced condition monitoring system
Specialized panel materials
Variable frequency drive packages

Pakej Perkhidmatan:
1.Perjanjian Penyelenggaraan Terancang
2.Program Kit Bahagian
3.Onsite Training

Pilihan Pembiayaan:
Struktur pemajakan komersial yang fleksibel boleh didapati melalui rakan kongsi kami

8.Soalan Lazim

Q1.Are your Coke Vibration Screens compatible with existing chutework?
A1.Dimensional drawings are provided during the quotation phase allowing your engineering team can verify fit within your current layout

Q2.What is the expected impact on my plant's overall throughput?
A2.Field data shows that by eliminating blinding our units typically restore full design capacity often increasing overall plant throughput where screening was previously the bottleneck

Q3.How does lead time compare between standard versus custom configurations?
A3.Modular design allows us build most units within [XY weeks]. Fully custom modifications may extend this timeline which will be detailed upfront

Q4.What commercial terms do you offer?
A4.We provide firm fixedprice quotations valid [time period]. Payment terms are typically structured around milestones such as order confirmation shop readiness shipment

Q5.Do you provide installation supervision?
A5.Erection supervision commissioning support is available as an optional service package ensuring correct mechanical alignment electrical connection startup procedures