Chinese Harga Hammer Mill Factory Price

Penerangan ringkas:

1. PEMBUKAAN PAINPOINT DRIVEN Adakah anda menguruskan kos yang semakin meningkat dan kesesakan operasi proses pengurangan saiz anda? Untuk pengurus loji dan pakar perolehan, the wrong hammer mill can manifest as persistent, profitdraining challenges: Excessive Downtime & Kos penyelenggaraan: Frequent wear part replacement and unplanned stops for maintenance disrupt your entire production line. How much…

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1. PEMBUKAAN PAINPOINT DRIVEN

Adakah anda menguruskan kos yang semakin meningkat dan kesesakan operasi proses pengurangan saiz anda? Untuk pengurus loji dan pakar perolehan, the wrong hammer mill can manifest as persistent, profitdraining challenges:

Excessive Downtime & Kos penyelenggaraan: Frequent wear part replacement and unplanned stops for maintenance disrupt your entire production line. How much revenue is lost per hour of downtime?
Output Tidak Konsisten & Kualiti produk: Fluctuations in particle size distribution and unwanted fines can compromise your final product specification, leading to batch rejections or reduced market value.
Penggunaan Tenaga Tinggi setiap Tan: Inefficient grinding mechanics directly translate to soaring electricity bills, a primary operational expense that erodes your margin.
Haus Pantas dalam Aplikasi Melelas: Processing hard or abrasive materials can destroy standard hammers and liners in weeks, creating a cycle of high spare parts costs and labor.
Fleksibiliti Terhad & Tersumbat: Can your current equipment handle varying feed materials or moistures without frequent clogging, requiring manual intervention and safety risks?

Soalan intinya ialah: does your hammer mill act as a reliable asset for profit generation, or a recurring cost center?

2. GAMBARAN KESELURUHAN PRODUK

The industrial hammer mill is a core piece of impact crushing equipment designed for highvolume reduction of mediumhard to brittle materials. Its operational workflow is based on direct, highkineticenergy impact:

1. Pengambilan Suapan: Raw material is uniformly fed into the grinding chamber via a controlled feeder.
2. Pengurangan saiz: Tukul berputar dengan pantas (dipasang pada rotor) pukul bahan, memecahkannya apabila terkena dengan plat pemutus.
3. Pengelasan Zarah: Sized particles pass through a screen (atau parut) with specific apertures determining the final maximum product size.
4. Pelepasan: Bahan bersaiz betul keluar dari kilang, manakala zarah bersaiz besar kekal di dalam ruang untuk pengurangan selanjutnya.

Skop Permohonan: Sesuai untuk batu kapur, Gypsum, arang batu, agregat kitar semula, kaca, sisa perobohan, and certain minerals. Effective for both primary and secondary crushing tasks.

Had Utama: Tidak sesuai untuk sangat keras (Mohs >6), mulur, or highly fibrous materials without significant modification and expect accelerated wear.

3. CIRI TERAS

Pengimbangan Rotor Dinamik | Asas Teknikal: Pengimbangan dinamik berbantukan komputer pada RPM operasi | Faedah Operasi: Menghapuskan getaran yang merosakkan, memanjangkan hayat galas sehingga 40%, allows for smoother fullcapacity operation | Kesan ROI: Reduces premature drive train failures, lowering longterm maintenance costs and associated downtime.

Boleh diterbalikkan & Tukul Tepi MultiWear | Asas Teknikal: Symmetrical hammer design crafted from highchromium alloy steel | Faedah Operasi: Hammers can be rotated or flipped 24 times to utilize all wear edges before replacement; doubles service life in abrasive applications | Kesan ROI: Directly cuts spare parts inventory cost and frequency of changeout labor.

Chinese Harga Hammer Mill Factory Price

Sistem Skrin QuickChange | Asas Teknikal: Hydraulic or manual slideout mechanism with segmented screen design | Faedah Operasi: Penukaran skrin selesai di bawah 30 minit berbanding beberapa jam; enables rapid product size flexibility | Kesan ROI: Maximizes plant uptime and responsiveness to different production requirements or customer specs.

Rangka Asas Monoblock Tugas Berat | Asas Teknikal: Singlepiece fabricated steel base integrated with motor mount | Faedah Operasi: Ensures perfect permanent alignment of motor and rotor shaft; prevents operational stress from misalignment | Kesan ROI: Eliminates a primary cause of belt wear and bearing failure, ensuring consistent power transmission.

Pelepasan AirAssisted & Pelabuhan Penyahdebuan | Asas Teknikal: Integrated plenum designed for negative pressure connection | Faedah Operasi: Actively removes finished material from the chamber, preventing recirculation and heat buildup; reduces internal wear and improves throughput by up to 15% | Kesan ROI: Mengurangkan penggunaan tenaga khusus (kWj/tan) and improves mill efficiency.

DualFunction Breaker Plate | Asas Teknikal: Adjustable impact plate with replaceable carbide inserts in highwear zones | Faedah Operasi: Optimizes impact angle for different materials; dramatically increases liner life in critical wear areas | Kesan ROI: Reduces costperton for liner consumables by providing targeted protection where it matters most.

4. KELEBIHAN KOMPETITIF

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Daya pemprosesan bergantung model daripada 5 TPH berakhir 150 TPH for standard mineral applications.
Keperluan kuasa: Driven by heavyduty electric motors from 75 kW kepada 500 kW+, dikonfigurasikan untuk piawaian voltan global (380V480V / 5060Hz).
Spesifikasi Rotor: Solid forged or fabricated steel rotor with machined hammer pins; diameters from 800mm to 2000mm; pembukaan suapan yang sepadan dengan lebar.
Spesifikasi Bahan: Main housing constructed from ≥25mm thick mild steel plate. Highwear components offered in AR400 Steel, HighChrome Iron (HiCr), or Tungsten Carbide overlays based on application.
Dimensi Fizikal (Model contoh): Pembukaan suapan: 1400mm x 800mm; Overall Length: ~3200mm; Lebar: ~2800mm; Ketinggian: ~2500mm; Lebih kurang. Berat: 18 tan.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Dusttight housing rated for connection to dust collection systems meeting local emissions standards.

6. SENARIO APLIKASI

Penyediaan Bahan Mentah Loji Simen | Cabaran: A plant processing limestone with high silica content faced hammer changes every three weeks (~500 hrs), causing costly kiln line stoppages every quarter for major maintenance.| Penyelesaian: Implementation of a heavyduty hammer mill with reversible HiCr hammers and tungstencarbide enhanced breaker plates.| Keputusan: Hammer service life extended to nine weeks (~1500 hrs). Major maintenance intervals aligned with annual planned shutdowns, eliminating three unplanned stoppages per year and reducing crushing circuit spare parts cost by an estimated $65,000 setiap tahun.

Pembinaan & Kemudahan Kitar Semula Sisa Perobohan | Cabaran: Komposisi makanan yang tidak konsisten (konkrit, batu bata, asfalt) led to frequent screen clogging with damp material and rapid hammer wear at pivot holes causing premature failure.| Penyelesaian:: Installation of a hammer mill featuring an airassisted discharge system to handle moisture and hardened hammer pins with proprietary bushing design.| Keputusan:: Daya tampung campuran C&D waste increased by an estimated 20% due to eliminated clogging delays. Hammer change frequency reduced by 30%, directly lowering labor hours spent on maintenance.

7. PERTIMBANGAN KOMERSIL Chinese Harga Hammer Mill Factory Price

Our industrial hammer mills are offered in three primary tiers:

1. Siri Tugas Standard: For consistent feed materials like limestone/gypsum. Focus on reliability and costeffectiveness for singleapplication plants.
2. Siri Tugas Berat: Engineered for abrasive materials (mis., silicarich rock) featuring enhanced wear packages as standard.
3. Penyelesaian Kejuruteraan Tersuai: For unique applications such as metal recovery circuits or specific grain shape requirements involving modified rotors or specialized liners.

Ciri Pilihan Termasuk:

Sistem pelinciran automatik
Vibration monitoring sensors
Explosionproof construction
Specialized screen geometries

We support commercial buyers through:
Comprehensive Service Packages ranging from basic commissioning to full annual inspection contracts with guaranteed parts availability.
Pembiayaan & Leasing Options available through partners to facilitate capital expenditure planning.

8.Soalan Lazim

1.Q:What information do you need to recommend the correct hammer mill model?
A.We require details on your target material(s) including hardness/abrasiveness analysis if available), required feed size input), desired output particle size distribution), target hourly capacity tons per hour), julat kandungan lembapan).

2.Q:What is the typical lead time?
A.For standard models within our HeavyDuty Series lead time is typically 1216 weeks FOB China port depending on current order volume Customengineered solutions require additional engineering time

3.Q:What are my options if my feed material characteristics change over time?
A.The reversible hammer design provides flexibility The quickchange screen system allows you adapt final product size We can also advise on retrofitting different liner materials postpurchase

4.Q:What warranty coverage do you provide?
A.We offer a standard 12month warranty against defects in materials workmanship starting from commissioning This excludes normal wear parts like hammers screens which are consumables

5.Q:What level of technical support is provided during installation?
A.Commissioning supervision by our factory engineers is available either included within certain service packages or as an optional purchase We provide comprehensive operation maintenance manuals electrical schematics foundation drawings digitally prior shipment

6.Q.How do you ensure consistent manufacturing quality?
A.Every major assembly rotor housing undergoes documented inspection protocols including nondestructive testing NDT dynamic balancing reports Final testing includes noload runin at our facility before disassembly shipping

7.Q.Can you supply all necessary ancillary equipment?
A.We can provide complete system integration including feed conveyors magnetic separators structural steel supports dust collection interfaces electrical control panels as part turnkey project scope