Menyasarkan Halangan Penghancuran Utama: The HighCost of Compromise

Your primary crushing stage sets the tone for your entire downstream process. Inefficiency here cascades, menghakis keuntungan. Are you grappling with the true costs of your current jaw crusher? Consider these operational challenges: Unplanned downtime due to premature wear part failure, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang. Inconsistent feed opening and uneven wear patterns leading to unpredictable product gradation and increased recirculating load. Excessive vibration and structural stress that accelerates fatigue on the chassis and foundation, demanding costly structural repairs. High energy consumption per ton of material processed, directly impacting your operating margin. The constant tradeoff between throughput capacity and final product quality.

Introducing the Certified Jc5000 Jaw Crusher: a heavyduty, singletoggle jaw crusher engineered for maximum throughput and longevity in the most demanding primary crushing applications. Designed for stationary plant installation or robust mobile setups, it processes quarried rock, Perobohan konkrit, and runofmine ore up to 1200mm in size.

Aliran Kerja Operasi:
1. Suapan & PraSkrining: Oversize material is directed into the large feed hopper, with optional grizzly prescreening to bypass fines.
2. Aggressive Crushing Stroke: The highinertia flywheels and an aggressive elliptical crushing motion ensure efficient nipangle breaking at the inlet.
3. Pelepasan Terkawal: The hydraulic toggle adjustment system allows operators to set the closedside setting (CSS) under load for precise product size control.
4. Material Ejection: Crushed material exits with minimal slabby or flaky product due to the optimized chamber geometry.

Skop Permohonan: Sesuai untuk pengeluaran agregat tinggi tona, hard rock mining primary stations, and largescale construction & demolition recycling plants.
Batasan: Not designed for grinding or ultrafine reduction; maximum feed size and material abrasiveness are bounded by its design specifications.

Ciri Teras: Engineering for Operational Superiority

Reka Bentuk Bingkai Tugas Berat | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Menghilangkan rekahan keletihan bingkai di bawah beban kitaran, ensures alignment integrity | Kesan ROI: Mengurangkan risiko kegagalan struktur bencana, extends service life beyond 20+ tahun

Sistem Pelarasan Togol Hidraulik | Asas Teknikal: Hydraulic ram replaces traditional mechanical shims | Faedah Operasi: CSS adjustment in minutes versus hours, even while empty | Kesan ROI: Cuts downtime for product changes by up to 80%, meningkatkan fleksibiliti tumbuhan

Quenched & Tempered Jaw Dies | Asas Teknikal: ISO9001certified alloy steel with specialized heat treatment | Faedah Operasi: Achieves optimal hardnesstoughness balance, resisting abrasive wear and fracture | Kesan ROI: Meningkatkan hayat haus dengan 3050% atas keluli mangan standard, menurunkan costperton

Spherical Roller Bearing Assembly | Asas Teknikal: Largediameter bearings with automated lubrication ports | Faedah Operasi: Supports high radial and axial loads, runs cooler under continuous duty | Kesan ROI: Proven bearing service intervals exceeding 24,000 jam, eliminating a common failure point

PLCIntegrated Protection System | Asas Teknikal: Continuous monitoring of power draw, suhu galas, dan tekanan hidraulik | Faedah Operasi: Prevents tramp metal damage through automated clearing cycles and immediate shutdown on fault detection | Kesan ROI: Protects core components from irreversible damage, avoiding sixfigure repair bills

Competitive Advantages of the Certified Jc5000 Jaw Crusher

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | Jc5000 Solution Documented Result | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Masa aktif)| 9294% | Data medan menunjukkan konsisten >96% ketersediaan| +34% |
| Pakai Kehidupan (Batu Abrasive)| ~450,000 metric tons per set | Average documented life of 650,000 tan metrik| +44% |
| Kecekapan tenaga| 0.85 kWh/metric ton processed| Verified average of 0.72 kWh/metric ton| +15% pengurangan |
| Masa Pelarasan CSS| 24 jam (mechanical shim) | <30 minit (sistem hidraulik) |< 85% |
Based on aggregated field performance reports from installed units in granite and basalt quarries.

Spesifikasi Teknikal

Pembukaan suapan: 1500mm x 1200mm (59" x 47")
Saiz suapan maksimum: Sehingga 1200mm (47") panjang tepi
Tetapan sampingan tertutup (CSS) Julat: 150mm 300mm (6" 12")
Julat Kapasiti: Hingga 1,750 Ton metrik sejam (bergantung kepada bahan suapan dan CSS)
Keperluan Kuasa Pandu: Dual drive configuration requiring a total connected power of up to kW/HP.
Berat Penghancur (Unit Pangkalan): Approximately XX metric tons.
Pembinaan Kerangka Utama: Fabricated from heavyduty steel plate with reinforced ribbing; stressrelieved before machining.
Swing Jaw Construction: Forged from a single piece of highstrength steel.
Julat Suhu Operasi: 20°C hingga +40°C (4°F hingga +104°F) with standard lubricants.

Senario Aplikasi

Granite Aggregate Quarrying Challenge:

A largescale quarry faced excessive downtime every two weeks for manual jaw gap adjustment using shims. Product consistency drifted between adjustments.

Penyelesaian:

Implementation of a Certified Jc5000 Jaw Crusher as the primary unit.

Keputusan:

CSS adjustments reduced from biweekly fourhour tasks to tenminute procedures. Plant managers reported a measurable improvement in gradation consistency (+/5% varians), enabling more efficient downstream screening.

Iron Ore Primary Crushing Challenge:

An iron ore processing plant struggled with premature bearing failures in their primary crusher every ~18 months due to extreme dust ingress and high cyclic loads.

Penyelesaian:

Installation of a Certified Jc5000 with its sealed spherical roller bearing labyrinth system connected to an automated grease injection system.

Keputusan:

Bearing inspection after two years showed no signs of contamination or spalling. Projected service life now exceeds five years based on condition monitoring data.

Pertimbangan Komersial

The Certified Jc5000 is positioned as a capital investment focused on total cost of ownership reduction over a minimum tenyear horizon.

Peringkat Harga: Base equipment pricing is structured around drive motor configuration options (mis., standard efficiency vs. premium efficiency motors). Export packaging standards also affect base price.
Ciri Pilihan & Kits: Key options include an integrated automatic lubrication system for bearings and toggle area; various jaw die profiles for different applications; different liner materials for feed hopper; motor starter package; advanced condition monitoring sensors tied directly into plant SCADA systems.
Pakej Perkhidmatan: Threetiered plans are available:
Bronze – Extended warranty coverage on major components.
Silver – Bronze benefits plus annual inspection by factorycertified technicians.
Gold – Allinclusive coverage including scheduled wear part replacement at prenegotiated rates.
Pilihan Pembiayaan: Available through partnered financial institutions include standard equipment leasing structures or project financing tailored for greenfield installations.

Soalan Lazim

1. Is the Certified Jc5000 compatible with our existing secondary/tertiary crushing circuit?
ya. Its precisely controllable CSS allows you to tune its output gradation as optimal feed stock for your cone crushers or further processing stages.

2. Apakah kesan yang dijangkakan terhadap keseluruhan penggunaan tenaga tumbuhan kami?
Industry testing demonstrates that its higher throughput per kWh can reduce primary crushing energy costs by approximately . This impact is most significant in operations running multiple shifts.

3. How does the hydraulic toggle system handle tramp metal events?
The system includes an automatic release function that allows the moving jaw to yield under extreme pressure from uncrushable material before resetting itself—minimizing downtime without manual intervention.

4.What are typical lead times for delivery?
For standard configuration units built against forecast orders lead time is typically XX months exworks Confirmed orders will receive firm scheduling upon deposit receipt

5.Are there financing options available that separate equipment cost from installation services?
Yes project financing can be structured such that site preparation electrical work installation commissioning services are bundled into a single agreement providing clear budget control

6.Apakah latihan yang disediakan untuk krew penyelenggaraan kami?
A comprehensive twoday onsite training program covering operation daily checks routine maintenance procedures troubleshooting guides is included with every unit purchase

7.Can we source compatible wear parts locally or must they be OEM?
While dimensional drawings are available allowing local fabrication we strongly recommend genuine OEM parts Their metallurgical specifications directly influence documented performance metrics like throughput wear life