1. PEMBUKAAN PAINPOINT DRIVEN

Are escalating maintenance costs and unplanned downtime eroding your aggregate production margins? Saiz suapan tidak konsisten, bahan kasar, and the relentless demand for higher throughput create a cascade of operational challenges for plant managers. Isu ini secara langsung memberi kesan kepada keuntungan anda: penggantian bahagian haus yang berlebihan, costly hourly labor for adjustments, and production shortfalls that delay project timelines and contract fulfillment.

Are you currently managing:
Premature Wear Failure: Adakah anda menggantikan pelapik, mantel, or jaws more frequently than the OEM projected lifespan, leading to high consumable costs and frequent stoppages?
Kesesakan throughput: Is your current crushing circuit unable to process peak feed volumes or handle varying material hardness without causing downstream delays?
Ketidakkonsistenan Kualiti Produk: Are you facing challenges in maintaining a consistent product gradation, leading to rejected loads or the need for reprocessing?
Kerumitan Operasi yang Tinggi: Does your equipment require constant manual monitoring and adjustment to maintain performance, tying up skilled labor?

A robust primary crushing station is the foundation of any efficient operation. The right jaw crusher must not only withstand punishment but also optimize the entire flow of material to your secondary and tertiary circuits.

2. GAMBARAN KESELURUHAN PRODUK: HEAVYDUTY JAW CRUSHER

This product is a stationary heavyduty jaw crusher engineered for primary crushing applications in quarrying, perlombongan, dan kitar semula pembinaan berskala besar. Ia direka untuk menerima bahan suapan yang besar (sehingga 1200mm) and reduce it to a consistent, manageable size for subsequent processing stages.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Large shot rock or runofquarry material is loaded into the vibratory grizzly feeder, which bypasses subsize material and directs only oversize to the crusher.
2. Tindakan Menghancurkan: Material enters the aggressive crushing chamber where a steep nip angle and high inertia elliptical jaw motion apply compressive force to break rock.
3. Pelepasan & Pembersihan: Crushed material exits through a hydraulically adjustable closed side setting (CSS), ensuring precise control over final product size. An automatic toggle tensioning and clearing system protects the unit from tramp metal.

Skop Permohonan & Batasan:
Skop: Sesuai untuk batu keras (granit, basalt), bijih kasar, dan serpihan perobohan konkrit bertetulang. Serves as the primary reduction unit in fixed plant configurations.
Batasan: Tidak direka untuk basah, bahan melekit tanpa scalping terlebih dahulu. Requires a stable concrete foundation and significant upfront capital investment compared to mobile units.

3. CIRI TERAS

Ruang Penghancuran Dalam & Sudut nip agresif | Asas Teknikal: Kinematic geometry of moving jaw | Faedah Operasi: Peningkatan kapasiti setiap lejang dan pengurangan penyambungan; draws material into the crushing zone effectively | Kesan ROI: Higher throughput with same footprint reduces costperton; fewer operator interventions for clearing

Sistem Pelarasan Togol Hidraulik | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal tradisional | Faedah Operasi: Enables remote adjustment of CSS for product sizing and provides automatic uncrushable release in seconds | Kesan ROI: Menghapuskan pelarasan shim manual, saving hours of downtime; prevents major damage from tramp metal

Rangka Keluli Fabrikasi Tugas Berat | Asas Teknikal: Pembinaan plat keluli lega tekanan dengan analisis unsur terhingga (FEA) pengoptimuman | Faedah Operasi: Provides exceptional structural integrity under high cyclic loads, meminimumkan masalah keletihan dan penjajaran bingkai | Kesan ROI: Extends operational life of core structure beyond 20+ tahun dalam keadaan biasa

Sistem Pengekalan WedgeLock Jaw Die | Asas Teknikal: Baji yang dikunci secara mekanikal melindungi plat rahang tanpa resin penyandar | Faedah Operasi: Allows fast, safe die changes with standard tools; eliminates hazardous resin heating/pouring | Kesan ROI: Mengurangkan masa pertukaran pelapik sehingga 50%, meningkatkan ketersediaan tumbuhan

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Reka bentuk tapak asas bersatu yang menggabungkan penghancur, memandu motor, dan berkas | Faedah Operasi: Ensures permanent Vbelt alignment; mengurangkan penghantaran getaran; enhances overall site safety | Kesan ROI: Prolongs belt life by up to 30% dan mengurangkan pemeriksaan penyelenggaraan

Titik Greasing Berpusat | Asas Teknikal: Labyrinth seal protection fed from a singlepoint manifold | Faedah Operasi: Allows complete bearing lubrication in under 10 minutes from ground level during routine stops | Kesan ROI: Standardizes preventive maintenance, ensuring bearing longevity and preventing costly failures

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Penyelesaian Jaw Crusher ini | Kelebihan (% penambahbaikan) |
| : | : | : | : |
| Masa Pertukaran Pelapik (Rahang Mati) | 1216 jam (mechanical shims/resin) | 68 jam (hydraulic wedge system) | 50% lebih pantas |
| Jumlah Kos Pemilikan (5anggaran tahun) Based on Wear Parts & Downtime| Garis dasar (100%)| Dianggarkan 1525% pengurangan| Hingga 25% lebih rendah |
| Kapasiti throughput (Granit Keras) at Same CSS| Garis dasar (100%)| +1015% due to chamber geometry & kinematik| Hingga 15% lebih tinggi |
| Bearing Life Expectancy Under Peak Load| ~12,000 hours with optimal greasing| ~16,000 hours with forcedfeed lubrication & penjajaran| ~33% lebih lama |

5. SPESIFIKASI TEKNIKAL

Penamaan model: JC1208HD
Pembukaan suapan: 1200mm x 800mm
Saiz suapan maksimum: 1000mm ketul
Julat Tetapan Sisi Tertutup Disyorkan: 150mm 250mm
Julat Kapasiti (Berbeza mengikut Bahan): 450 750 MTPH
Keperluan Kuasa Pandu: 150 kw (200 Hp) motor elektrik
Berat Penghancur (tidak termasuk motor & base): Kira -kira 48,000 kg
Spesifikasi Bahan Utama: Rangka utama – Keluli ASTM A36; Jaw dies – AR400 manganese steel; Shaft – forged alloy steel EN24.
Dimensi Fizikal (L x W x H): ~4.2m x 3.8m x 3.5m
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: An existing quarry needed to increase primary circuit output by over 30% without expanding its primary crusher footprint or foundation.
Solution Implementation of our JC1208HD jaw crusher with its deepchamber design replaced an older model of similar physical size.
Results Throughput increased by an average of 35%. The hydraulic toggle system allowed quick daily CSS checks without stopping production entirely.

Pembinaan Bandar & Demolition Recycling Hub

Challenge Processing heavily reinforced concrete foundations produced excessive tramp metal incidents causing weekly shutdowns on their previous crusher.
Solution A JC1208HD was installed with its automatic hydraulic release system set at a conservative pressure threshold.
Results The system activated seven times in the first month releasing rebar bundles each event resulted in less than two minutes of downtime compared to previous halfday repairs No major component damage was sustained

7 PERTIMBANGAN KOMERSIL

Equipment pricing is structured into three standard tiers based on configuration:

1. Base Unit Tier Includes crusher fabricated base motor sheaves vbelts guards Standard manganese jaw dies are quoted separately as wear parts
2 Premium Package Tier Base unit plus automated grease system hydraulic power pack for toggle adjustment spare part starter kit Discounted wear parts contract available
3 Turnkey Skid Tier Crusher preassembled on a heavyduty transportable skid including feeder scalping screen walkways access platforms Requires site connection only Financing Options Capital lease operating lease or loan structures can be arranged through partners Typical terms range from months Service Packages Annual inspection packages extended warranty on major components guaranteed wear part performance rates are offered Optional Features Dust suppression spray systems special alloy liners remote monitoring telematics package

8 Soalan Lazim

What power supply is required for this jaw crusher? The unit requires a kV AC supply suitable for a kW motor Variable frequency drives can be accommodated but must be specified at order

Can this crusher handle slag or other abrasive materials? Yes but we recommend specifying our Xtralloy premium manganese liners which field data shows can improve wear life by over in highly abrasive applications compared to standard manganese

What is the lead time from order to shipment? For standard configurations lead time is typically weeks Custom configurations may require additional engineering time

Adakah anda menyediakan penyeliaan pemasangan? Yes we offer technical commissioning support This service includes foundation drawing verification initial startup supervision operator training documentation handover

Are your machines compatible with existing conveyor systems? Our engineering team can review your existing discharge height conveyor specifications We provide detailed interface drawings as part of our predelivery documentation