1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor, maintaining consistent output with primary crushing equipment is often hampered by persistent challenges. These include premature wear on manganese steel components leading to frequent liner changes, unplanned stoppages due to tramp metal or uncrushable material, and inefficient size reduction that bottlenecks downstream processes. Kos boleh diukur: every hour of unscheduled maintenance can result in thousands in lost production and labor. Tambahan pula, inconsistent feed size from the primary stage increases wear on secondary crushers and screens, compounding your total cost of ownership. Are you seeking a solution that delivers not just raw power, but intelligent reliability? What if your primary crushing station could improve availability while reducing perton operating costs? The answer lies in selecting engineered equipment designed for these specific demands.

2. GAMBARAN KESELURUHAN PRODUK

This datasheet details the CSeries HeavyDuty Primary Jaw Crusher, a cornerstone machine for highcapacity primary crushing in quarrying, perlombongan, dan pengeluaran agregat berskala besar. Engineered for the first reduction of blasted rock and oversized feed material, aliran kerja operasinya ditakrifkan oleh kebolehpercayaan: 1) Large feed opening accepts runofmine or shot rock directly from haul trucks. 2) Yang mantap, fixed jaw die and an aggressive elliptical motion moving jaw create high crushing force at the nip angle. 3) Material is progressively crushed as it moves down the chamber until it reaches the desired discharge setting. 4) Bahan hancur keluar di bahagian bawah, ready for transport to secondary screening or crushing circuits.

Skop aplikasi termasuk pemprosesan bahan pelelas keras seperti granit, basalt, dan perangkap batu, as well as recycled concrete and asphalt. Had utama melibatkan saiz suapan; exceeding the maximum recommended feed top size can cause damage and is not advised. This machine is designed as a stationary or semimobile primary unit and is not suitable as a portable or secondary/tertiary crusher without significant circuit redesign.

3. CIRI TERAS

Reka Bentuk Bingkai Modular | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Eliminates stress concentrations that lead to frame fatigue cracks, ensuring structural integrity under peak loads | Kesan ROI: Jangka hayat perkhidmatan yang dilanjutkan mengurangkan kitaran penggantian modal; data lapangan menunjukkan a 40% improvement in frame longevity over nonmodular designs.

NonWelded Quenched & Tempered Frame | Asas Teknikal: Highstrength alloy steel sections bolted together | Faedah Operasi: Menyediakan rintangan keletihan yang unggul berbanding bingkai yang dikimpal; allows for easier transportation and site assembly | Kesan ROI: Meminimumkan risiko kegagalan rangka bencana; reduces logistics costs for remote site installations.

ST Chamber Geometry | Asas Teknikal: Sudut nip yang dioptimumkan dan profil rongga yang menghancurkan | Faedah Operasi: Meningkatkan kapasiti sehingga 10% versus previous models while maintaining same footprint; promotes better material flow and reduces choking | Kesan ROI: Higher throughput directly increases revenue potential without requiring a larger machine investment.

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Unified casting that aligns crusher, motor sheaves, dan pengawal | Faedah Operasi: Memudahkan pemasangan, ensures perfect Vbelt alignment to reduce wear, and enhances operator safety with integral guarding | Kesan ROI: Mengurangkan masa pemasangan lebih kurang 15 jam; improves drivetrain efficiency for lower power consumption.

DualActing Hydraulic Toggle System | Asas Teknikal: Silinder hidraulik menggantikan plat togol mekanikal tradisional | Faedah Operasi: Enables safe adjustment of the closedside setting (CSS) under load and provides automatic tramp iron release to protect internal components | Kesan ROI: Cuts CSS adjustment time by over 70%; prevents costly damage from uncrushables, protecting major components like the pitman and bearings.

Profil MX Jaw Die | Asas Teknikal: Computermodeled die geometry based on cavity dynamics | Faedah Operasi: Generates a more consistent product shape with fewer elongated particles; increases usable liner life through even wear distribution | Kesan ROI: Mengurangkan kekerapan penukaran pelapik; improves product quality for highervalue end products like chip seal aggregates.

Titik Greasing Berpusat | Asas Teknikal: Singlepoint lube distribution manifold | Faedah Operasi: Allows all major bearing points to be serviced from one safe, accessible location during routine maintenance stops | Kesan ROI: Standardizes lubrication procedure, reduces service time by an average of 30 minutes per shift, and ensures critical bearings are never missed.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | CSeries Primary Jaw Crusher Solution | Kelebihan (% penambahbaikan) |
|||||
| Ketersediaan Mekanikal | 9092% | 9496% | +45% |
| Kehidupan Pelapik (Batu Abrasive) | 120,000 150,000 tan | 180,000 220,000 tan | +4050% |
| Masa Pelarasan CSS | 46 jam (mekanikal) | 11.5 jam (hidraulik) | 70% |
| Power Consumption per ton Baseline Reduced by ~8% 8% keuntungan kecekapan |
| Installed VBelt Life 12 bulan 1824 bulan +50100% |

5. SPESIFIKASI TEKNIKAL

Julat Model: C120 through C160
Pembukaan suapan: From 800mm x 510mm (32” x 20”) to 1200mm x 830mm (47” x 33”)
Saiz suapan maksimum: Up to 1020mm (40”)
Tetapan sampingan tertutup (CSS) Julat: 75mm 250mm (3” 10”) Bergantung pada model
Julat Kapasiti: Hingga 990 Ton metrik sejam (MTPH), bergantung kepada bahan suapan dan CSS.
Keperluan Kuasa: Electric motor from 90 kW kepada 200 kw.
Berat Penghancur: Daripada kira-kira 23 ,000 kg ke 45 ,000 kg.
Bahan Bingkai: Kekuatan tinggi dipadamkan & tempered steel.
Rahang Mati: Premium manganese steel with optional MX profile.
Julat Suhu Operasi: 30°C hingga +45°C (22°F hingga +113°F) dengan pelincir standard.
habuk & Tebatan Bunyi: Prepared for integration with water spray systems and acoustic enclosures as optional packages.

6. SENARIO APLIKASI

Granite Quarry Primary Reduction Challenge:

Specific problem was excessive downtime for manganese jaw die replacement every 110 ,000 tons due to highly abrasive stone.
Penyelesaian:
Implementation of a C150 jaw crusher equipped with MXprofile jaw dies.
Keputusan:
Achieved an average liner life of 205 ,000 tons between changes. This extended cycle reduced annual planned downtime by 120 jam
and lowered liner cost per ton by 35%

LargeScale Recycled Concrete & Asphalt Plant Challenge:

Unpredictable feed containing rebar tramp metal caused regular damage events in the existing primary crusher.
Penyelesaian:
Deployment of a C130 jaw crusher with the dualacting hydraulic toggle system for automatic uncrushable release.
Keputusan:
The system successfully ejected over 50 tramp metal events in the first year with zero mechanical damage
Availability increased from 88%
ke 95%
significantly improving plant throughput predictability

7. PERTIMBANGAN KOMERSIL

Pricing for CSeries Primary Jaw Crushers is tiered based on model size (C120/C130/C150/C160), with standard configurations including the crusher,pemacu motor,and basic guarding.Optional features that impact cost include:

Automated Setting Regulation system
Wear line monitoring sensors
Specialized wear packages for ultraabrasive applications
Skidmounted or modular assembly designs

Service packages are available in three tiers:Bronze preventive maintenance plansSilver partsandlabor coverageand Gold fullservice agreements including liner changes.Financing options encompass capital leaseoperating leaseand rentaltoown structures tailored to project cash flow requirementswith terms typically ranging from 24
ke 84 bulan

8. Soalan Lazim

What is required for foundation design?
Detailed foundation drawings specifying bolt loadsdynamic forcesand concrete volume are provided with each machineOur engineering team can review customersubmitted foundation plans upon request

Can this crusher process wet or sticky material?
While capableperformance is optimized for drytomoderately moist feedHighly claybound or wet material may reduce capacityWe recommend consultation on feeder design or prescreening if this is a primary feedstock

Apakah masa utama penghantaran biasa?
For standard modelslead time ranges from 16
ke 24 weeksfrom order placementExpedited manufacturing may be available

Adakah alat ganti haus tersedia?
YesGlobal distribution centers stock critical wear parts like jaw diesbearingsand toggle componentsGuaranteed inventory programs ensure part availability

Does installation require specialist technicians?
While local contractors can perform installationwe strongly recommend supervised erection by our certified field service techniciansThis ensures optimal commissioningperformance validationand operator trainingtypically requiring 57 hari bekerja