1. PEMBUKAAN PAINPOINT DRIVEN

Adakah anda menguruskan operasi pengeluaran agregat berskala midtolarge dan menghadapi kesesakan berterusan yang menghakis keuntungan? Common challenges for a 250300 tph crushing circuit include:

Inconsistent Throughput: Unplanned stoppages, improper feed regulation, and component mismatch can cause actual output to fall 1525% below the designed 300 kapasiti tph, memberi kesan secara langsung kepada garis masa dan hasil projek.
High PerTon Operational Costs: Penggantian alat ganti yang kerap, excessive energy consumption per ton of material processed, and unscheduled maintenance labor contribute to an unsustainable cost structure.
Masa Henti Berlebihan untuk Penyelenggaraan: Poorly designed layouts that require lengthy shutdowns for routine servicing or liner changes can result in hundreds of lost production hours annually.
Kebolehubahan Kualiti Produk: Inability to consistently control final product cubicity and gradation leads to premium product rejection and wasted raw material.

How do you achieve a stable 250300tph output with predictable operating costs and minimal disruptive downtime? The solution lies in a properly engineered, integrated plant design, not just a collection of individual machines.

2. GAMBARAN KESELURUHAN PRODUK

This product is a certified, pegun 250300 tan per jam (tph) kilang penghancuran dan penapisan batu. It is a complete system engineered for continuous, pengeluaran tinggi agregat untuk pembinaan, Bangunan Jalan, dan balast kereta api.

Aliran Kerja Operasi:
1. Penghancuran utama: Bahan suapan besar (up to 750mm) dikurangkan oleh penghancur rahang primer yang teguh.
2. Saringan Pertengahan & Menghancurkan: Bahan prasaring disalurkan ke penghancur kon sekunder untuk pengurangan selanjutnya. Bahan bersaiz besar diedarkan semula.
3. Pembentukan Tertiari (Pilihan): Untuk produk berspesifikasi tinggi seperti serpihan atau pasir buatan, hentakan aci menegak tertier (Semua orang) crusher can be integrated.
4. Saringan Akhir & Stok: Crushed material is classified into precise final product sizes via multideck vibrating screens and conveyed to designated stockpiles.

Skop Permohonan & Batasan:
Skop: Ideal for granite, basalt, batu kapur, and other mediumtohigh abrasiveness rocks. Suited for large quarry operations, projek infrastruktur utama yang memerlukan pengeluaran agregat di tapak, dan kawasan bekalan agregat khusus.
Batasan: Tidak direka untuk aplikasi mudah alih atau mudah alih. Memerlukan penyediaan asas yang stabil dan sambungan kuasa berasaskan grid. Feed material hardness must be within specified design parameters (mis., Los Angeles Index <30).

3. CIRI TERAS

Struktur BoltTogether Modular | Asas Teknikal: Preengineered steel modules with highstrength bolted connections | Faedah Operasi: Mengurangkan masa pemasangan tapak sehingga 40% berbanding dengan struktur yang dikimpal; membenarkan konfigurasi semula atau penempatan semula loji pada masa hadapan | Kesan ROI: Lower installation labor costs and faster timetorevenue generation.

Sistem Kawalan Proses Pintar | Asas Teknikal: Centralized PLC with touchscreen HMI and crusher load management algorithms | Faedah Operasi: Automatically regulates feeder speed based on crusher motor amperage, optimizing cavity level for consistent product shape and maximum throughput | Kesan ROI: Prevents crusher overload damage, reduces power waste, and ensures steady 250300tph output.

Penyumpan Grizzly Bergetar Tugas Berat | Asas Teknikal: Robust sectionalized vibrator assembly with adjustable grizzly bars | Faedah Operasi: Removes natural fines prior to primary crushing and ensures even, controlled feed distribution; handles sticky materials effectively | Kesan ROI: Meningkatkan kecekapan penghancur utama sehingga 15%, reduces liner wear on the first stage.

Pelarasan Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic systems on jaw and cone crushers for CSS adjustment and chamber clearing | Faedah Operasi: Allows operators to adjust product size or clear blockages in minutes without manual intervention during downtime events | Kesan ROI: Meminimumkan masa tanpa penghancuran; improves operator safety during maintenance procedures.

Centralized Greasing & Penindasan Debu | Asas Teknikal: Automated lubricant delivery to key bearings and strategically placed spray nozzles at transfer points | Faedah Operasi: Ensures critical components receive proper lubrication; significantly suppresses airborne dust particles at source points | Kesan ROI: Memanjangkan hayat perkhidmatan galas lebih 30%; maintains regulatory compliance for particulate emissions.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Tumbuhan Biasa) | Our Certified 250300tph Plant Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya (Dijadualkan) | ~85% 90% due to longer maintenance windows >95% through rapidwear part access design +5% ke +10% |
| Penggunaan Tenaga setiap Tan| Pembolehubah; often suboptimized at ~1.8 2.1 kWh/t Optimized circuit flow & premium efficiency motors target <1.65 kWj/t Hingga 15% |
| Kos Pakai setiap Tan (Batu Lelasan Keras)| $0.08 $0.12 / t Premium alloy liners & optimized crushing chamber geometry target <$0.065 / t Hingga 35% |
| Pemasangan & Masa Pentauliahan| 8 12 weeks with field welding Modular bolttogether design targets completion in ≤6 weeks 25% |

5. SPESIFIKASI TEKNIKAL

Kapasiti Direka: Certified steadystate output of 250 – 300 Ton metrik sejam.
Saiz Bahan Suapan: Saiz ketulan maksimum ≤750mm.
Rangkaian Produk Akhir: Mampu menghasilkan sehingga 5 specified aggregate sizes simultaneously (mis., 05pasir mm, 510cip mm).
Keperluan kuasa: Jumlah kuasa terpasang lebih kurang 550 –650 kW. Memerlukan sambungan grid industri yang stabil; diesel generator backup system optional.
Spesifikasi Bahan Utama:
Plat Rahang Penghancur Utama / Mantel Kon/Concaves: High Manganese Steel or TIC Insert Alloy options available.
Dek Skrin: Hardox or equivalent wearresistant steel on feed decks; polyurethane panels on finishing decks.
Belting Penghantar: EP500/4 minimum specification with vulcanized splicing.
Dimensi Fizikal (Anggaran Jejak): Varies by layout but typically requires ~80m L x45m W area including stockpile lanes.
Julat Operasi Persekitaran: Designed for ambient temperatures from 20°Cto +45°Cwith appropriate lubrication grades.Dust emission levels compliant with<10mg/Nm³ standards when used with integrated suppression system.

6. SENARIO APLIKASI

Projek Pembinaan Lebuhraya di Wilayah Pergunungan

Cabaran:A remote highway project required consistent supply of highquality base courseand asphalt chippings.Local quarries could not meet the gradation specs or volume(280 tph).Transporting aggregates from distant sources was costprohibitive.Solution:A modularcertified stone crushing plant was installed at the project's dedicated quarry site.The plant included a tertiary VSI crusher specifically tunedfor producing cubical chips.The modular design facilitated transport over mountain roadsand rapid assembly.
Keputusan:The project achieved selfsufficiency in aggregate supply within7 weeks of equipment arrival.Final product consistently met the strict ASTM C33gradation requirements.Onsite production reduced aggregate acquisition costsby over60%,keeping the overall project under budget.

Pengembangan Kuari Granit Komersial

Cabaran:A longestablished quarry neededto expand its production from180 tphto asustained290 tphto fulfill new contracts.Plant space was constrained,andthe existing configuration caused excessive conveyor transfer wearand screening bottlenecks.Solution:Kompak,dua peringkat(primary jaw + kon sekunder)certified stone crushing plantwas designedwith steep incline conveyorsand asloped screen tower tomaximize footprint efficiency.The new layout minimized transfer points.
Keputusan:The newplant achieveda sustained throughputof295 tphwithin the existing site boundary.Conveyor belt replacement intervals increasedfrom9 monthsto over18 monthsdue toreduced transfer height drops.Downtimefor screen media changeout decreasedby40%due toimproved access platformsinthe newdesign.

7.PERTIMBANGAN KOMERSIL

Our certified stone crushing plants are offeredin transparent pricing tiersbasedon core configuration:

Peringkat1(TwoStageHard RockPlant):Includes primary jawcrusher,penyuap grizzly bergetar，secondary conecrusher，and necessary screens/conveyors/electricsfor producing3–4aggregate sizes.Pricedasacomplete package。
Peringkat2(ThreeStageHighSpecPlant):Addsatertiary VSIcrusherandsand washing systemfor producingpremium shapedaggregatesandmanufactured sand.Includesadvanced moisture sensorsfor automated blending。

Ciri Pilihan:
AutomatedMetal Detection& Removal System
Pemantauan Saiz Zarah Lanjutan(Camerabased)
ExtendedWearPart Package(PremiumAlloys)
FullPlantWeather Enclosure

Pakej Perkhidmatan:
Pentauliahan&Latihan Operator(Standard)
AnnualPerformance Audit&Pengoptimuman
Planned Maintenance Programwith guaranteed parts availability

Financing Optionsare available through our partners，termasuk pajakan peralatan，pembiayaan projek，orrenttoown structures tailoredto match your cash flow fromproduction。

8.Soalan Lazim

Q:What if my feed rock hardness exceeds your design parameters?
A：Our engineering team will review your specificmaterial test reports(LosAngeles Index，SiO2 content).We can specify highergradewear materialsandadjustcrusher chamber designsatthe quotation stage tomaintainthe guaranteed250–300tphoutputandwear cost targets。

Q：How does thisplant handle claycontaminatedor wet feed material?
A：The heavyduty grizzly feederis effectiveatscalpingoutfines.For significant claycontent，we recommend addingan optionallog washeror scrubber module intothe circuit.This wouldbe pricedaspartofthe initialconfiguration。

Q:Apakah masa utama dari pesanan hingga pentauliahan?
A：Untuk konfigurasi standard，lead timeis16–20weeks.Modificationsor customizationsmay extendthis period。The modular bolttogether constructiontypically reducesfieldcommissioning timeto under10days。

Q：Are spare parts includedinthe purchase price?
A：The base price includesa starter kitofcriticalspares(e.g.,vbelts，filter sets，agrease gun).Comprehensivewear part inventoriesare quoted separately basedonyour expected annualproduction volume。Our planned maintenance program includesdiscountedparts packages。

Q：Can thisplant be upgradedto ahigher capacityin the future?
A：ya。The modular design allowsforfuture expansion。Common upgradesinclude replacinga secondary conewith alarger modelor addingparallel tertiary circuits。We recommend discussingpotentialfuture needsduringthe initialdesign phase sothatfoundationsandstructural supports canbe provisioned accordingly。

Q:What levelofoperator trainingis provided？
A：Standard commissioning includescomprehensive classroom trainingonPLC operation，prosedur keselamatan,androutine maintenance，followedbyhandson supervised operationforaminimumofthree fullproduction days。We provide detailedoperation&maintenance manuals inboth digitaland print formats。

Q:Doyou offerperformance guarantees？
A：ya。We providea written performance guarantee coveringsteadystate throughputcapacity（basedon agreedfeed material），finalproduct gradation curves,andmaximum power consumptionper ton。These guaranteesare validatedduringthe finalcommissioning acceptance test。