1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing unpredictable aggregate production costs, perbelanjaan bahagian haus penghancur yang berlebihan, dan masa henti yang tidak dirancang yang mengganggu keseluruhan jadual tapak anda? Untuk pengurus loji dan kontraktor, kos sebenar penghancur batu jauh melebihi pembelian awalnya. Saiz suapan yang tidak konsisten mengurangkan daya pengeluaran mengikut anggaran 1525%, while nonoptimized crushing chambers can increase wear part costs by 30% atau lebih. Every hour of unscheduled maintenance for liner changes or component failure directly impacts your project’s bottom line and contractual deadlines.

How do you select a CE Marked stone crusher that delivers not just compliance, but predictable performance and total cost of ownership? The solution lies in partnering with a private label manufacturer whose engineering priorities align with your operational and financial targets: relentless uptime, kos yang lebih rendah bagi setiap tan, dan penyelenggaraan yang dipermudahkan.

2. GAMBARAN KESELURUHAN PRODUK

This product line encompasses a range of CE Marked jaw crushers, penghancur kon, and impact crushers available for private label branding. These machines are engineered for primary, sekunder, and tertiary crushing stages in quarrying, perlombongan, dan pembinaan & Kitar semula perobohan.

Aliran Kerja Operasi:
1. Pengurangan utama: Bahan suapan besar (mis., Batu yang diletupkan) is introduced into the robust jaw crusher for initial size reduction.
2. Penghancuran Menengah/Tertiari: The crushed material is conveyed to cone or impact crushers for further refinement to specified aggregate sizes.
3. Saiz & Recirculation: Output is screened; oversize material is recirculated back into the appropriate crushing stage for optimal efficiency.

Skop Permohonan: Ideal for stationary plants or mobile tracked/wheeled units processing granite, basalt, batu kapur, dan konkrit/asfalt kitar semula.
Had Utama: Not designed for grinding ore for mineral liberation; maximum feed size and abrasiveness are constrained by modelspecific engineering limits.

3. CIRI TERAS

Geometri Dewan Dipatenkan | Asas Teknikal: Analisis Unsur Terhingga (FEA) kinematik yang dioptimumkan | Faedah Operasi: Produces a more consistent cubical product with fewer fines and reduced risk of slabby material | Kesan ROI: Highervalue end product with less reprocessing, increasing saleable yield by up to 8%.

Pelarasan CSS Hydroset | Asas Teknikal: Sistem hidraulik untuk Tetapan Sisi Tertutup (CSS) kawalan | Faedah Operasi: Operators can adjust output size and clear blockages remotely in under 60 seconds without stopping the feed | Kesan ROI: Menghapuskan pelarasan shim manual, reducing downtime for size changes by over 90% and improving safety.

Unified Wear Part Design | Asas Teknikal: Standardized liner profiles across multiple crusher models in the range | Faedah Operasi: Mengurangkan kerumitan inventori; liners are interchangeable between similar model tiers | Kesan ROI: Cuts spare parts inventory holding costs by an estimated 25% and simplifies logistics.

DirectDrive Transmission System | Asas Teknikal: Elimination of Vbelts via direct coupling of motor to crusher | Faedah Operasi: Meningkatkan kecekapan penghantaran kuasa kepada lebih 99%, mengurangkan titik penyelenggaraan, and allows for precise speed control | Kesan ROI: Mengurangkan penggunaan tenaga dengan 510% compared to traditional beltdriven systems under equivalent load.

Pelabuhan Pemantauan Keadaan Bersepadu | Asas Teknikal: Port sensor prapasang untuk suhu, getaran, dan tekanan pada galas dan sistem pelinciran | Faedah Operasi: Enables predictive maintenance planning by connecting to standard site telemetry | Kesan ROI: Menghalang kegagalan galas bencana, extending major component life and avoiding unscheduled stoppages costing tens of thousands per incident.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri | Our CE Marked Crusher Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kecekapan menghancurkan (kW setiap tan)| Berbeza mengikut suapan; typical range observed. | Reka bentuk ruang yang dioptimumkan & direct drive reduce specific energy consumption.| Hingga 12% lower energy use based on controlled field trials. |
| Masa Pertukaran Pelapik (Kursus rahang)| 812 hours with manual methods.| Hydraulic toggle plate & rear wedge system facilitate faster disassembly.| Time reduced by approximately 40%. |
| Masa Min Antara Kegagalan (MTBF)| Dependent on maintenance rigor.| Robust bearing housing design & integrated filtration extend service intervals.| Didokumenkan 1520% increase in MTBF in highabrasion applications.|
| Ketekalan Bentuk Produk (Indeks Kubisiti)| Can fluctuate with wear & feed variation.| Constant liner profile maintained through wear cycle via chamber design.| Varians bertambah baik sehingga 30%, yielding more uniform aggregate. |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: From compact 50 tan sejam (tph) units to highoutput stationary plants exceeding 800 tph.
Keperluan kuasa: Engineered for global standards; daripada 75 kW hingga lebih 315 pemacu motor elektrik kW, compatible with Tier 4 Final/Stage V diesel engines for mobile configurations.
Spesifikasi Bahan: Highgrade cast steel main frames; manganese steel crushing liners (18% or higher as standard); hardened alloy steel shafts; premiumgrade roller bearings.
Dimensi Fizikal (Example Cone Crusher): Berat lebih kurang. 1228 tan bergantung kepada model; Max height ~3.5m; Footprint tailored to containerized transport requirements.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dustsealed components meet IP65 standards where critical; noise emissions compliant with CE directives.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: A quarry needed to increase production of railway ballast but faced bottlenecks in secondary crushing due to excessive wear on cone crusher liners from highly abrasive granite.
Penyelesaian: Implementation of a private label CE Marked cone crusher featuring the unified wear part design and patented chamber geometry specifically selected for abrasive rock.
Keputusan: Liner life increased from ~450 hours to over 650 jam. Combined with faster changeout systems, this reduced annual linerrelated downtime by ~180 hours while maintaining consistent ballast specification.

Bandar C&D Loji Kitar Semula

Cabaran: A recycling operator processing mixed construction & demolition waste struggled with uncrushable metals causing frequent jaw crusher overloads and potential damage.
Penyelesaian: Installation of a CE Marked jaw crusher equipped with an automatic hydraulic toggle release system that acts as an overload protection device.
Keputusan: The system successfully released tramp metal on seven occasions in the first six months without damage to the main frame or requiring lengthy shutdowns. This prevented an estimated €45k in potential repair costs and associated project delays.

7. PERTIMBANGAN KOMERSIL

Our private label manufacturing model provides scalable solutions:
Peringkat Harga: Berdasarkan kapasiti (tph), kerumitan (fixed vs.mobile), level of automation integration required.
Ciri Pilihan: Advanced automated control systems (ASri), dust suppression packages specific to application environment , special alloy liners for extreme abrasion/corrosion scenarios .
Pakej Perkhidmatan:
Pakej Waranti Asas
Extended Service Plan covering scheduled maintenance
Full Performance Contract including guaranteed wear part life metrics
Onsite training programs included at pointofsale

Financing options include operating leases tailored to cash flow management , traditional equipment finance , atau struktur sewaan .

8.Soalan Lazim

S1:What level of customization is possible under your private label program?
A1:The program allows full branding integration including paint schemes decals operation manuals We also offer select engineering modifications such as custom discharge heights conveyor interface points within our standardized robust platform designs

Q2 How does your CE certification ensure compliance across different European markets?
A2 Our machines carry full CE marking demonstrating conformity with all applicable EU directives including Machinery Directive EMC Directive Low Voltage Directive This provides a single verifiable compliance standard simplifying procurement across borders

Q3 What is the typical lead time from order placement commissioning?
A3 For standard configured models lead time ranges between weeks depending on complexity Mobile tracked units typically have longer lead times than stationary components due chassis integration Current lead times are confirmed upon project specification

Q4 Can your technical team assist integrating this equipment into our existing plant layout?
A4 Yes we provide comprehensive layout drawings dimensional data interface requirements as part technical proposal Our engineers can review your existing flowsheet recommend optimal integration points minimize retrofit costs

Q5 What documentation support do you provide operators maintenance teams?
A5 Each machine ships complete set documentation original language English including detailed parts manuals assembly drawings recommended spare parts lists lubrication schedules All documents branded according your private label agreement