1. PEMBUKAAN PAINPOINT DRIVEN

Are your gold processing operations hampered by inconsistent feed material, masa henti yang berlebihan, dan kos penyelenggaraan yang meningkat? Peringkat penghancuran utama menetapkan nada untuk keseluruhan litar pemulihan anda. Inefficient or unreliable CE Marked gold ore crushing equipment directly impacts mill throughput, penggunaan tenaga, dan akhirnya, your bottom line.

Pertimbangkan cabaran biasa ini:
Downtime yang tidak dirancang: Frequent mechanical failures in harsh, abrasive environments lead to production halts, costing thousands per hour in lost recovery.
Kos Bahagian Pakai Tinggi: Standard crusher liners and components degrade rapidly under the stress of hard, often quartzrich gold ore, requiring expensive and frequent replacement.
Saiz Produk Tidak Konsisten: Poorly controlled output size distribution creates bottlenecks in downstream processes like milling and leaching, reducing overall plant efficiency by 1525%.
Keselamatan & Risiko Pematuhan: Equipment not engineered to stringent EU safety directives poses operational hazards and can restrict your ability to work on international projects.

Is your current crushing solution equipped to handle variable ore hardness while maximizing uptime and protecting your operational budget? The right foundation begins with purposeengineered primary reduction.

2. GAMBARAN KESELURUHAN PRODUK

This product line encompasses a range of robust, stationary and modular primary jaw crushers specifically engineered for the initial size reduction of runofmine (ROM) bijih emas. Designed for high availability in demanding mineral processing applications, this equipment forms the critical first link in the comminution chain.

Aliran Kerja Operasi:
1. ROM gold ore is fed via dump truck or loader into a vibrating grizzly feeder (pilihan), which scalps out fine material.
2. Oversize material is directed into the crusher’s chamber, where a highinertia flywheel and optimized kinematics facilitate powerful compressive crushing.
3. The crushed product is discharged onto a main conveyor at a consistent, adjustable size ready for secondary crushing or direct feed to a SAG/ball mill circuit.

Skop Permohonan: Sesuai untuk simpanan emas hard rock (lode ore), such as those containing quartz veins. Suited for medium to hightonnage fixed plant installations or modular mining setups.

Batasan: Not designed as a standalone solution for alluvial or placer deposit processing where scrubbing and screening are primary functions. Maximum feed size and capacity are defined by model selection.

3. CIRI TERAS

Bingkai Tugas Berat & Kinematik | Asas Teknikal: Analisis Unsur Terhingga (FEA) pengagihan tekanan yang optimum | Faedah Operasi: Exceptional structural integrity under cyclical loading from highly abrasive ore | Kesan ROI: Extended service life reduces capital replacement cycles; data lapangan menunjukkan a 40% improvement in frame longevity over nonoptimized designs.

Bahagian memakai keluli mangan | Asas Teknikal: Workhardening ASTM A128 Grade B3/B4 manganese steel jaws | Faedah Operasi: Pelapik membangunkan keras, wearresistant surface layer during operation, maintaining crushing profile longer | Kesan ROI: Reduces wear part changeout frequency by an average of 30%, lowering direct operating costs and associated labor downtime.

Pelarasan Hidraulik & Membersihkan | Asas Teknikal: Integrated hydraulic system for CSS adjustment and uncrushable material release | Faedah Operasi: Operators can adjust product size or clear blockages quickly from a central location without manual intervention | Kesan ROI: Minimizes downtime for routine adjustments; clears tramp metal events in under 10 minit, protecting the crusher from damage.

Keselamatan Diperakui CE & Menjaga | Asas Teknikal: Full compliance with EU Machinery Directive 2006/42/EC including risk assessment documentation | Faedah Operasi: Provides a verifiably safer working environment with integrated lockout systems and comprehensive guarding | Kesan ROI: Mitigates project compliance risks for European contracts and reduces potential liability costs.

CorrosionResistant Finish & Pengedap | Asas Teknikal: Multistage epoxypolyurethane paint system and labyrinth dust seals | Faedah Operasi: Protects critical components from sulfideinduced corrosion and abrasive dust ingress in wet/dry processing environments | Kesan ROI: Preserves bearing life and internal mechanics; ujian industri menunjukkan a 60% reduction in bearing failures related to contamination.

Optimized Feed Opening & Toggle Angle | Asas Teknikal: Computermodeled chamber geometry for maximum nip angle and reduced slippage | Faedah Operasi: Handles slabby or irregularly shaped feed more effectively, increasing firstpass reduction ratio | Kesan ROI: Improves overall circuit throughput efficiency by ensuring consistent feed to downstream processes.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | Our CE Marked Gold Ore Crushing Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Ketersediaan Mekanikal (Masa Jalan yang Dijadualkan) | 9294% | 96.5%+| +3 ke +5% |
| Pakai Life of Jaw Plates (Hard Abrasive Ore) | 120,000 150,000 tan | 180,000 220,000 tan| +40% |
| Penggunaan Tenaga setiap Tan Hancur| Benchmark = 100%| 92%| 8% |
| Masa Min Antara Kegagalan (MTBF) – Komponen Utama| ~2,000 jam| 2,800 jam| +40% |
| Tramp Metal Release Cycle Time| Manual / SemiHydraulic: >30 min.| Full Hydraulic System: <10 min.| 67% |

_Based on specific power draw measurements vs. throughput of comparable sized units._

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Bergantung kepada model; daripada 200 ke atas 1,500 tan sejam (tph).
Pembukaan suapan: From 800mm x 600mm up to 1,500mm x 1,200mm.
Keperluan Kuasa: Pemacu motor elektrik dari 75 kW kepada 250 kw; voltan mengikut spesifikasi pelanggan (mis., 400V/50Hz or other).
Spesifikasi Bahan: Main frame – fabricated highyield strength steel plate; Jaw plates – ASTM A128 Grade B4/B5 manganese steel; Shaft – forged alloy steel EN24/34CrNiMo6.
Dimensi Fizikal (Model contoh): Lebih kurang. Panjang: 3.5m; Lebar: 3m; Ketinggian: 3m; Berat: ~28,000 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C. Dust sealing effective up to IP66 equivalent standards.

6. SENARIO APLIKASI

West African Hard Rock Mine Expansion

Cabaran:
A Tier1 operator needed to double primary crushing capacity but faced space constraints and required full CE compliance for European investor assurance. The existing system suffered from low jaw liner life (~110kt) causing quarterly shutdowns.
Penyelesaian:
Installation of two modularized units of our CE Marked gold ore crushing equipment with advanced jaw kinematics.
Keputusan:
Liner life extended to over 190kt per set. The modular design reduced civil works by 30%. Full CE certification streamlined the project approval process with stakeholders.

European Permitted Gold Project Development

Cabaran:
A new project in Scandinavia required all processing equipment to carry CE marking prior to commissioning. The plant manager needed guarantees on performance metrics related energy efficiency due to high local power costs.
Penyelesaian:
Selection of our jaw crusher range based on verified specific energy consumption data provided during tender.
Keputusan:
The equipment met all local regulatory requirements without modification postdelivery. Postinstallation audits confirmed energy use was within projected savings of approximately €18k annually versus alternative bids.

7. PERTIMBANGAN KOMERSIL

Struktur harga kami adalah berdasarkan kapasiti model dan kerumitan konfigurasi:

Peringkat Standard: Base unit including crusher motor starter & basic guarding.
Peringkat Dioptimumkan: Includes integrated hydraulic adjustment/clearing system prepiped factoryfitted feeders/skids optional dust suppression kit
Modular/Turnkey Tier: Complete skidmounted module including feeder discharge conveyor walkways access platforms electrical control panel

Optional features include automated lubrication systems wear part monitoring sensors special protective coatings

Service packages are available ranging from annual inspection plans through fullsite maintenance contracts with guaranteed parts availability

Financing options include standard capital purchase leasetoown agreements through our financial partners

Soalan Lazim

What does 'CE Marking' specifically guarantee for this crushing equipment?
CE Marking confirms the machine meets all essential health safety environmental protection requirements of EU legislation It includes full technical documentation risk assessment declaration conformity This is mandatory legal requirement selling operating within European Economic Area

How does this equipment handle fluctuating ore hardness often encountered gold deposits?
The heavyduty kinematics hydraulic overload protection allow unit absorb shock loads Variable speed drive feeder recommended optimize feed rate realtime maintain optimal cavity level chokefed condition ensuring consistent product

What typical installation commissioning timeline look like?
For skidmounted modular unit site installation typically requires days once foundation prepared Commissioning supervised our engineers involves alignment checks load testing performance verification over period ensure meets specifications

Adakah alat ganti haus tersedia secara global?
Yes We maintain regional inventory hubs critical wear parts like jaw plates side liners Support guaranteed supply agreements minimize risk extended downtime due logistics

Adakah anda menyediakan jaminan prestasi?
Yes We offer guaranteed minimum throughput capacity maximum product size distribution based agreed feed material characteristics These formalized contract prior purchase

Can existing nonCE crushers upgraded meet certification?
Possibly but often not costeffective Retrofitting necessary safety systems engineering analysis required achieve compliance typically recommend replacement purposebuilt CE marked unit longterm solution

What aftersales support structure place?
We provide remote diagnostic support regional service technicians comprehensive operator maintenance training programs Initial warranty period covers months labor parts