1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis keuntungan litar penghancur utama anda? Common challenges with bulk jaw crushers include premature wearpart failure leading to frequent, penutupan yang mahal; inconsistent feed causing capacity bottlenecks and product gradation issues; dan penggunaan tenaga yang berlebihan bagi setiap tan bahan yang diproses. These problems directly impact your bottom line through lost production, kos buruh penyelenggaraan yang tinggi, and uncontrolled spare parts expenditure.

What if your primary crusher could deliver higher throughput with lower costperton, provide greater reliability under variable feed conditions, and simplify maintenance routines to keep your operation running? Addressing these challenges requires a machine engineered not just for power, tetapi untuk cerdik pandai, sustainable productivity.

2. GAMBARAN KESELURUHAN PRODUK

JC5000 Pukal adalah kapasiti tinggi, singletoggle jaw crusher engineered for demanding primary crushing applications in largescale mining, Penggalian, and industrial mineral processing plants. Its design focuses on processing bulk quantities of hard rock, bijih, and demolition concrete with maximum availability.

Aliran Kerja Operasi:
1. Suapan & Mampatan: Runofmine besar (ROM) material is fed into the deep crushing chamber.
2. HighInertia Crushing: The aggressive elliptical jaw motion and high inertia from heavyduty flywheels apply intense compressive force to fracture material.
3. Pelepasan Terkawal: CSS (Tetapan sampingan tertutup) boleh laras secara hidraulik di bawah beban, membenarkan perubahan saiz produk dengan cepat tanpa menghentikan penghancur.
4. Pemindahan Bahan: The steep nip angle and large discharge opening facilitate material flow, preventing chokepoints and ensuring consistent throughput.

Skop Permohonan: Ideal untuk pengurangan utama granit yang kasar, basalt, bijih besi, and copper ore in stationary or semimobile plant configurations. It is suited for feed sizes up to 1.2m.

Batasan: Tidak direka untuk saiz produk ultrahalus (secondary/tertiary roles) or for processing materials with high plastic clay content that may cause packing.

3. CIRI TERAS

Modular Jaw Die System | Asas Teknikal: bola, bahagian haus boleh balik | Faedah Operasi: Mengurangkan masa pertukaran sehingga 50% compared to traditional monolithic jaws. Operators can replace sections individually. | Kesan ROI: Lowers labor costs during maintenance windows and increases crusher availability for production.

Togol Hidraulik & Pelarasan CSS | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal | Faedah Operasi: Enables remote adjustment of the closedside setting and provides automatic overload protection by releasing tramp metal. | Kesan ROI: Eliminates downtime for manual shim adjustments and prevents catastrophic damage from uncrushables.

Galas Penggelek Sfera Tugas Berat | Asas Teknikal: Largediameter bearings with automated lubrication points | Faedah Operasi: Supports the high radial and thrust loads of the eccentric shaft, ensuring stable operation under shock loading. | Kesan ROI: Memanjangkan hayat perkhidmatan galas dengan purata 30%, reducing a major component replacement cost.

Geometri Bilik Dioptimumkan | Asas Teknikal: Computermodeled kinematics and a steep nip angle design | Faedah Operasi: Creates an aggressive crushing action that pulls material through the chamber, increasing throughput and reducing slabby product. | Kesan ROI: Menghantar sehingga 15% higher capacity per installed horsepower compared to previous generation designs.

Pangkalan Motor Bersepadu & Pengawal Tali Pinggang | Asas Teknikal: Unified structural steel baseplate with safetycompliant guarding | Faedah Operasi: Memudahkan penjajaran pemasangan, reduces plant footprint requirements, and enhances site safety with minimal assembly. | Kesan ROI: Cuts installation time and cost by providing a preengineered system solution.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | Penyelesaian JC5000 Pukal | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Pakai Kehidupan (Mn/Tan) | 22,000 25,000 tan setiap set (rahang mati) | 28,000 32,000 tan setiap set (rahang mati) | +2025% |
| Kecekapan tenaga (kWj/Tan) @ CSS 200mm| 0.85 0.95 kWj/Tan| 0.75 0.82 kWj/Tan| 12% avg reduction |
| Adanya (Masa Jalan yang Dijadualkan)| ~9294%| >96%| +24 mata peratusan |
| Masa Pelarasan CSS| 6090 minit (shim mekanikal)| <10 minit (hidraulik)| ~85% lebih pantas |

Data based on field performance reports in granite quarry applications.

5.SPESIFIKASI TEKNIKAL

Julat Kapasiti: Hingga 1,750 tan sejam (bergantung kepada bahan makanan & CSS).
Pembukaan suapan: 1,300mm x 500mm.
Keperluan Kuasa: 200 kw (270 Hp), electric motor drive standard.
Berat Penghancur: Kira -kira 62,000 kg (base machine).
Spesifikasi Bahan: Rangka keluli rekaan berkekuatan tinggi; Rahang keluli mangan mati; Aci sipi keluli aloi palsu.
Dimensi Fizikal (LxWxH): ~5.8m x 3.5m x 4.2m (transport dimensions).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; standard galas kedap debu.

6. SENARIO APLIKASI

[Hard Rock Quarrying]

Cabaran: A granite quarry faced frequent downtime due to premature wearpart failure in their primary crusher under highly abrasive conditions.
Penyelesaian: Implementation of the Bulk JC5000 Jaw Crusher with its modular jaw die system.
Keputusan: Wearpart life increased by over two weeks per changeout cycle on average while maintaining target throughput.

[Iron Ore Processing]

Cabaran: An iron ore plant needed higher primary circuit throughput without expanding their structural footprint or power infrastructure.
Penyelesaian: Replacing an older jaw crusher with the more energyefficient Bulk JC5000 Jaw Crusher.
Keputusan: Throughput increased by approximately while energy consumption per ton dropped by over . This allowed the plant to meet higher production targets within existing constraints.

[Pembinaan & Kitar semula perobohan]

Cabaran: Memproses pembolehubah C&D waste caused frequent clogging in their existing crusher due to noncrushable contaminants like rebar.
Penyelesaian: Installing a Bulk JC5000 equipped with the hydraulic toggle system for automatic tramp iron release.
Keputusan: Unplanned stoppages due to uncrushables were virtually eliminated; operators could clear jams remotely in minutes instead of hours.

7. PERTIMBANGAN KOMERSIL

The Bulk JC5000 Jaw Crusher is offered in several configurations:

• Peringkat Peralatan Asas: Includes core crusher assembly motor drives guards basic instrumentation
• Advanced Control Tier: Adds integrated PLCbased automation variable frequency drive VFD for soft start/optimized speed
• SemiMobile SkidMount Tier: Preassembled on a heavyduty skid frame complete with feed hopper discharge conveyor

Ciri pilihan termasuk:

• Sistem pelinciran gris automatik
• Wear monitoring sensors
• Bar semburan penindasan habuk
• Special alloy liners for specific abrasion/corrosion environments

Service packages range from basic commissioning support up through comprehensive multiyear planned maintenance agreements which include scheduled inspections parts discounts priority technical support Financing options including leaseto own capital equipment loans are available through certified partners

8. Soalan Lazim

Q1 Is the Bulk JC5000 compatible with my existing secondary/tertiary crushing circuit?
A Yes it is designed as a dropin replacement or new installation primary unit Its product gradation can be tuned via hydraulic CSS adjustment to optimize feed for your downstream cone or impact crushers

Q2 What is the expected operational impact on my maintenance team?
A Field data shows a significant reduction in unplanned reactive maintenance The modular wear parts hydraulic adjustment features reduce both the frequency duration of required interventions allowing your team to focus on planned preventative tasks

Q3 How does this equipment pricing structure compare total cost ownership TCO?
A While initial capital investment is competitive our engineering focuses on lowering lifetime operating costs Through demonstrated gains in energy efficiency wear life availability TCO analyses typically show a favorable return within months of operation

Q4 What are lead times delivery terms?
A Standard configuration units typically have confirmed lead times Contact us directly for current production schedules Delivery terms EXWorks FOB are standard with transport logistics support available

Q5 What training is provided implementation?
A Comprehensive onsite operator maintenance training conducted during commissioning is included We provide detailed technical manuals schematics access our online parts service portal ensure smooth implementation