1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your alluvial or eluvial gold mining operation and finding that your washing and recovery setup is the bottleneck? Operational challenges with conventional systems directly impact your bottom line. Pertimbangkan isu-isu biasa ini:
Inconsistent Throughput: Feed variability causes blockages and surges, menghalang anda daripada mencapai penarafan secara konsisten 500 Tph, leading to lost production time.
Air Tinggi & Penggunaan kuasa: Inefficient scrubbing and screening modules require excessive water recirculation and pump horsepower, peningkatan kos operasi di tapak terpencil.
Kerugian Emas Halus: Inadequate retention time in sluices or poor trommel/screen classification allows micron and fine gold to escape, mengurangkan kadar pemulihan keseluruhan.
Masa Henti Berlebihan untuk Penyelenggaraan: Poorly constructed feed hoppers, gendang, and scrubbers suffer from wear and mechanical failure, menyebabkan pemberhentian yang tidak dirancang.
Rigidity to Feed Changes: Fixed plant designs struggle to adapt to changes in clay content, gravel size, or feed grade without significant manual adjustment and process downtime.

Is your current plant truly optimized for maximum availability and return on investment at a 500 Skala TPH? The solution requires a system engineered not just for capacity, but for continuous, cekap, and reliable operation under demanding conditions.

2. GAMBARAN KESELURUHAN PRODUK

Produk ini adalah lengkap, skidmounted atau modular 500 Loji Pencuci Perlombongan Emas TPH, designed for the primary washing, menyental, pemeriksaan, and gravity concentration of alluvial and placer gold deposits. It is a turnkey solution for operations requiring highvolume processing of unconsolidated materials.

Aliran Kerja Operasi:
1. Suapan & PraSkrining: Runofmine material is uniformly fed via a vibrating grizzly feeder, removing oversize rocks (+75mm) before the scrubber section.
2. Menggosok Agresif & Pembebasan: A heavyduty rotary scrubber thoroughly breaks down clays, kerikil bersimen, and oxides to liberate gold particles from the gangue material.
3. Precise Particle Classification: The discharged slurry passes over vibrating screens or a trommel screen to separate the feed into coarse waste rock (+10mm), processible gravels (210mm), dan pasir halus/lendir (2mm) containing gold.
4. HighCapacity Gravity Concentration: The goldbearing sands are routed through a series of highrecovery sluices or centrifugal concentrators designed for highvolume feed to capture fine and liberated gold.
5. Pengurusan Tailing & Pengendalian Air: Waste streams are managed via slurry pumps and pipelines; process water is clarified in a settling system for recirculation.

Skop Permohonan & Batasan:
Sesuai Untuk: Largescale alluvial/placer operations, mendapan eluvial dengan kandungan tanah liat, construction sand & gravel operations with byproduct gold recovery.
Batasan: Tidak sesuai untuk hard rock (lode) pemprosesan bijih. Saiz suapan biasanya terhad kepada 200mm. Optimal operation requires a consistent feed source; highly variable feedstock may reduce efficiency.

3. CIRI TERAS

Reka Bentuk Skid Modular | Asas Teknikal: Preengineered structural steel skids with integrated walkways and plumbing | Faedah Operasi: Mengurangkan masa pemasangan tapak sehingga 60%, meminimumkan kos kerja awam, membolehkan pemindahan loji pada masa hadapan | Kesan ROI: Pentauliahan yang lebih pantas mempercepatkan penjanaan hasil; portability protects longterm asset value.

Modul Scrubber Tugas Berat | Asas Teknikal: Long drum with internal lifters designed for optimal retention time (23 minit) and cascading action | Faedah Operasi: Memastikan perpecahan sepenuhnya konglomerat terikat tanah liat untuk pembebasan emas maksimum | Kesan ROI: Directly increases recoverable gold yield from complex feeds.

Peringkat 4 Akhir / EU Stage V Power Unit Integration | Asas Teknikal: Centralized dieselelectric power generation or directdrive hydraulic systems meeting global emissions standards | Faedah Operasi: Singlepoint fueling and maintenance; operational compliance in environmentally sensitive regions | Kesan ROI: Reduces fuel consumption by 1520% versus older gen sets; eliminates compliance risks.

Sistem Kitar Semula Air Termaju | Asas Teknikal: Multistage settling ponds or clarifier tanks with polyurethane plate packs | Faedah Operasi: Pulih sehingga 85% air proses untuk digunakan semula; minimizes freshwater intake requirements | Kesan ROI: Drastically cuts water sourcing costs and tailings dam volume—critical in arid regions.

PLCBased Process Monitoring | Asas Teknikal: Centralized control panel monitoring motor loads, kadar makanan, dan tekanan pam | Faedah Operasi: Enables realtime adjustment by operators to maintain optimal throughput and identify mechanical issues early | Kesan ROI: Mencegah kegagalan bencana; allows one operator to manage multiple plant sections.

HighRecovery Sluice System | Asas Teknikal: Cascading riffle design with expanded metal mesh over miner’s moss on a closed recirculation loop | Faedah Operasi: Provides high recovery rates across a broad range of particle sizes, including fine gold below 100 mikron | Kesan ROI: Maximizes financial return per ton processed; data lapangan menunjukkan <5% loss in target size fraction.

Pakej Lapik Tahan Lelasan | Asas Teknikal: Wear plates on feed chutes and highdensity polyethylene (HDPE) lining in critical wear areas | Faedah Operasi: Extends service life of highabrasion components by over 300% compared to mild steel | Kesan ROI: Lowers spare parts inventory cost and reduces downtime associated with wear maintenance.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Tumbuhan tph) | Kami 500 Penyelesaian Loji Basuh Perlombongan Emas TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Ketersediaan Berkesan (%)| 8085% (downtime for wear/blockages)| >92% (reka bentuk yang mantap & easy access) |>8% increase in operating hours |
| Penggunaan Air (m³/tan)| ~3.5 m³/ton recirculated| ~2.8 m³/ton recirculated |>20% reduction in pump load & air solek |
| Pemulihan Emas Halus (100m)| Sangat berubah -ubah; selalunya 85% |>15% increase in captured value |
| Pemasangan & Pentauliahan| 812 weeks with extensive civils| 46 weeks on prepared pad |>40% masa untuk pengeluaran lebih cepat |
| Purata. Power Draw (kw)| ~750 kW (inefficient drive systems)| ~650 kW (optimized hydraulics & motor)| >13% reduction in fuel/direct energy cost |

5. SPESIFIKASI TEKNIKAL

Kapasiti Nominal: 500 Ton metrik sejam (asas makanan kering).
Julat Saiz Suapan: Up to 200mm optimal; grizzly removes +75mm oversize.
Scrubber Drum Dimensions: Diameter x Length tailored for application (~3m x ~12m).
Keperluan kuasa: Jumlah kuasa terpasang ~650 kW. Options include:
Diesel Generator Set (Peringkat 4 Akhir)
Pemacu motor elektrik (400V/50Hz atau 480V/60Hz)
Hybrid DieselElectric System
Spesifikasi Bahan: Keluli struktur utama ASTM A36; critical wear areas lined with AR400 steel plate or HDPE; screen cloths hightensile carbon steel.
Dimensi Fizikal (Modular): Configured across multiple transportable skids (~12m L x 3m W x 4m H per major skid).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; sistem penindasan habuk dimasukkan sebagai standard.

6. SENARIO APLIKASI

Operasi Emas Alluvial Afrika Barat

Challenge A largescale contractor needed consistent throughput on a site with highly variable clay content causing frequent plugging in their existing trommel system.
Solution Implementation of our primary washing plant featuring the heavyduty scrubber module followed by vibrating screens instead of a trommelonly setup.
Results Achieved sustained throughput at design capacity of >480 TPH despite clay fluctuations; reduced unscheduled downtime related to blockages by over 90%; increased overall project profitability through reliable output.

Southeast Asian Riverine Placer Deposit

Challenge An established miner faced significant fine gold losses (87%, significantly boosting overall ounces recovered per quarter without increasing stripping ratio.

7. PERTIMBANGAN KOMERSIL

Our commercial approach is structured around flexibility:

Peringkat Harga Peralatan
1. Core Plant Package Includes primary feeder scrubber screen modules basic sluices structural frames walkways
2 Optimized Recovery Package Adds enhanced centrifugal concentrators advanced control system instrumentation
3 Turnkey Commissioning Package Full delivery installation supervision commissioning spares starter kit

Optional Features Upgrades include onboard water clarification units automated greasing systems remote monitoring telemetry satellite communications coldclimate enclosures

Service Packages Choose from annual preventative maintenance plans full parts kits guaranteed response times technical operator training programs

Financing Options We work with international export credit agencies equipment finance partners offering leasetoown structures projectbased financing solutions tailored capital expenditure requirements

8.Soalan Lazim

Q What level site preparation is required before delivery?
A A compacted level pad equivalent area required laydown assembly essential Access roads capable supporting heavy truck transport final position must be prepared Client responsible utilities connections fuel supply local labor assistance

Q How does this plant handle variations material size distribution?
A The combination vibrating grizzly feeder primary scrubber provides significant buffer capacity absorb surges Modular screen decks can be changed during scheduled maintenance adjust product sizing if deposit characteristics change substantially

Q What typical operational crew required run this washing plant?
A Efficiently operated one loader operator feeding plant one control room operator monitoring entire process Additional ground personnel recommended routine inspections cleaning concentrate collection Total crew varies depending local conditions automation level selected

Q Adakah alat ganti boleh didapati di peringkat antarabangsa?
A Yes We maintain standardized component inventory using globally sourced bearings gearboxes motors hydraulic parts Expedited shipping available all critical locations Comprehensive manual provided includes detailed parts lists supplier crossreferences

Q Can this system integrated existing processing circuit?
A Yes Designed modular integration Can accept feed existing crushing circuit can discharge screened gravels existing stockpile system Tailings slurry can be directed existing settlement ponds Primary consideration ensuring balance capacity between units

Q What expected lifespan major components?
A Structural components designed minimum year service life Highwear items like scrubber lifters screen cloths sluice riffles consumable Lifespan depends directly abrasiveness material processed but replacement schedules provided initial documentation