1. PEMBUKAAN PAINPOINT DRIVEN

Kos operasi yang meningkat dan masa henti yang tidak menentu menghakis margin pengeluaran agregat anda? Untuk pengurus loji dan kontraktor kejuruteraan, cabaran teras dalam penghancuran primer selalunya berpunca daripada penghancur itu sendiri. Titik kesakitan biasa termasuk: excessive wear part consumption due to nonoptimal chamber design, leading to material costs increasing by 1525% setiap tahun; unplanned stoppages from tramp metal events or uncrushables, mengakibatkan 40+ hours of lost production per year; and inconsistent product gradation that forces secondary and tertiary crushers to work inefficiently, raising power costs per ton. Tambahan pula, maintenance complexity can require 2030% selang perkhidmatan yang lebih lama, increasing labor overhead. Are you evaluating how a primary jaw crusher can deliver not just raw power, but measurable reliability and costperton efficiency to stabilize your entire processing line?

2. GAMBARAN KESELURUHAN PRODUK

The Bespoke TJ900 Series Primary Jaw Crusher adalah tugas berat, singletoggle machine engineered for the first stage of size reduction in quarrying, perlombongan, dan aplikasi kitar semula perobohan. Aliran kerja operasinya direka bentuk untuk keteguhan: (1) Material is fed into a deep, kebuk penghancuran tidak tercekik; (2) An aggressively angled nip zone and high inertia flywheels facilitate forceful compression crushing; (3) A fixed jaw die configuration ensures consistent feed opening geometry; (4) The hydraulic toggle relief system automatically resets after clearing a cavity; (5) Crushed material discharges at a preset CSS with minimal slabby product.

Skop Permohonan: Sesuai untuk memproses bahan kasar yang keras seperti granit, basalt, dan konkrit kitar semula. Batasan: Tidak direka untuk melekit, plastic materials or as a standalone solution for producing specification aggregate without downstream screening and secondary crushing.

3. CIRI TERAS

Monobloc HighStrength Steel Frame | Asas Teknikal: Analisis Unsur Terhingga (FEA)pengagihan tekanan yang optimum | Faedah Operasi: Menghilangkan rekahan keletihan bingkai di bawah beban kitaran, ensures lifetime alignment of bearing housings | Kesan ROI: Mengurangkan risiko kegagalan struktur bencana, protecting capital investment over a 20+ hayat perkhidmatan tahun.

Togol Hidraulik & Sistem Pelarasan | Asas Teknikal: Silinder hidraulik dualaks menggantikan plat togol mekanikal | Faedah Operasi: Enables remote CSS adjustment under load and provides automatic overload protection against tramp metal | Kesan ROI: Cuts adjustment downtime by 80% and prevents costly damage to pitman and bearings from uncrushable events.

Galas Penggelek Sfera Gred Kuari | Asas Teknikal: Larger diameter bearings with automated grease lubrication circuits | Faedah Operasi: Sustains higher radial and axial loads at lower operational temperatures | Kesan ROI: Memanjangkan hayat perkhidmatan galas dengan purata 35%, secara langsung menurunkan kos inventori bahagian.

Asymmetric Jaw Die Design | Asas Teknikal: Computeraided kinematics optimizing stroke profile at both top and bottom of chamber | Faedah Operasi: Produces more uniform product gradation with increased throughput per stroke cycle | Kesan ROI: Meningkatkan daya pengeluaran loji keseluruhan dengan 812% without increasing primary crusher horsepower.

Pilihan Penyuap Grizzly PraSkrining Bersepadu | Asas Teknikal: Bolton vibrating grizzly section with adjustable bypass chute | Faedah Operasi: Removes fines and subCSS material prior to crushing chamber, reducing wear and power consumption | Kesan ROI: Lowers jaw die wear rates by up to 20% and decreases fuel/power use per ton of finished product.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Purata) | Bespoke TJ900 Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Pakai Part Life (Mn/Tan) | 0.8 1.2 Mn/Tan | 1.4 1.6 Mn/Tan | +40% |
| Adanya / Masa aktif (%)| ~92% |>96% (didokumenkan) |>4 Mata Peratusan |
| Penggunaan kuasa (kWj/Tan)| 0.9 1.1 kWj/Tan|0.75 0.85 kWj/Tan |18% |
| Masa Pelarasan CSS (minit)|45 60 minit|<10 minit |85% |
| Pelepasan Bunyi pada 10m (db(A))|105 110 db(A)|<98 db(A) |7 db(A) |

5. SPESIFIKASI TEKNIKAL

Kapasiti/Penilaian: Hingga 750 MTPH, bergantung pada bahan suapan dan tetapan sisi tertutup (CSS).
Pembukaan suapan: 1400mm x 900mm.
Keperluan kuasa: 132 kW Electric Motor or Tier IV Final / EU Stage V compliant diesel drive.
Spesifikasi Bahan: Main frame fabricated from ST52 steel; jaw dies available in AR400 or manganese steel (18%); shaft manufactured from forged EN24 alloy steel.
Dimensi Fizikal: Lebih kurang. Panjang: 7m x Width 3m x Height 3m.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 25°C hingga +45°C.

6. SENARIO APLIKASI

Granite Quarrying Operation in Scotland

Cabaran: A major quarry faced premature failure of jaw dies every 120k tons due to highly abrasive feed, coupled with weekly downtime for manual CSS adjustments.
Penyelesaian: Implementation of the Bespoke TJ900 Jaw Crusher with asymmetric manganese dies and the hydraulic toggle/adjustment system.
Keputusan: Wear part life extended to 190k tons (+58%). Remote CSS adjustments reduced monthly downtime by 6 jam (85%). Overall plant availability increased by 4%.

Urban Demolition Recycling Contractor

Cabaran: Processing mixed demolition debris led to frequent tramp metal incidents (rebar, steel beams), causing regular shutdowns and repair bills exceeding £15k annually.
Penyelesaian: Deployment of the TJ900 Jaw Crusher equipped with an overband magnet on the feed conveyor and the integrated hydraulic overload protection.
Keputusan: The system automatically cleared over 95% of tramp events without stopping production or causing damage. Annual unscheduled repair costs fell below £2k.

7. PERTIMBANGAN KOMERSIL

The Bespoke TJ900 Series is offered in three primary configurations:
1. Tier Unit Asas: Core crusher with standard electric drive motor starter package.
2. Peringkat PlantReady: Includes integrated motor mount/vbelts, hydraulic power unit for toggle/adjustment walkway platforms safety guards.
3. Modular System Tier: Full skidmounted solution incorporating prescreening grizzly feeder discharge conveyor walkways.

Optional features include dust suppression systems automated lubrication monitoring wear part sensor packages various liner profiles

Service packages range from basic commissioning support up to comprehensive annual maintenance contracts with guaranteed parts availability within 48 jam

Flexible financing options are available including equipment leasing operating lease agreements tailored to project cash flow

8.Soalan Lazim

Q What is the compatibility of the TJ900 with my existing primary feed conveyor?
A The crusher features a standard flanged feed hopper interface Field data shows successful integration with most apron feeders vibrating grizzly feeders Conveyor height/feed rate analysis is recommended during specification

Q How does this jaw crusher impact my downstream screening efficiency?
A The asymmetric chamber design produces a more cubicle product gradation with fewer slabby particles This typically leads to improved screening efficiency on your primary screen reducing recirculating load

Q What are the commercial terms regarding warranty?
A The structural frame carries a lifetime warranty against defects Other major components like the shaft main bearings have a standard month warranty Extended warranty terms are available as part of service packages

S Apakah latihan yang disediakan untuk krew penyelenggaraan kami?
A Comprehensive onsite training is included covering routine maintenance procedures CSS adjustment troubleshooting hydraulic system operation Training manuals video guides are also provided

Q How long does implementation typically take from order commissioning?
A For standard configurations lead time averages weeks Delivery installation commissioning by our field engineers typically requires weeks depending on site readiness