1. PEMBUKAAN PAINPOINT DRIVEN

Adakah peningkatan kos operasi dan masa henti yang tidak menentu menghakis margin keuntungan agregat atau perlombongan anda? Penghancuran utama adalah kesesakan yang kritikal, dan kegagalan peralatan di sini melata melalui keseluruhan barisan pemprosesan anda. Pertimbangkan cabaran biasa ini:
Masa Henti Tidak Berjadual: Premature wear on crusher jaws and bearings leads to catastrophic failure, halting production for days and incurring significant labor and parts costs.
Kos Operasi PerTon Tinggi: Frequent component replacement, excessive energy consumption per tonne crushed, and high maintenance labor hours directly reduce your bottom line.
Output Tidak Konsisten & Kualiti produk: Worn or poorly designed jaw profiles cause feed material to slab or produce excessive fines, failing to meet spec and creating downstream processing issues.
Limited Feed Flexibility: Inability to handle a varied feed size or occasional tramp material without stalling or causing damage, reducing overall plant flexibility.

Is your primary crusher a constant source of cost and concern? Tiba masanya untuk menilai penyelesaian yang direka bentuk untuk jumlah kos pemilikan.

2. GAMBARAN KESELURUHAN PRODUK

The Bespoke JC5000 is a heavyduty, singletoggle jaw crusher designed for highcapacity primary crushing in quarrying, perlombongan, dan aplikasi kitar semula perobohan. Its robust design focuses on delivering consistent performance with minimized operational expense.

Aliran Kerja Operasi:
1. Pengambilan Suapan: Large runofmine or blasted feed (sehingga 1300mm) diarahkan ke dalam, kebuk penghancuran tidak tercekik.
2. Tindakan Menghancurkan: A highinertia flywheel and an aggressive elliptical jaw motion apply intense compressive force to the material against the fixed jaw plate.
3. Pelepasan & Pembersihan: Crushed material exits at the bottom with a consistent discharge setting, aided by a hydraulic toggle tensioning and adjustment system for quick product size changes.

Skop Permohonan: Sesuai untuk batu keras (granit, basalt), bijih kasar, dan konkrit bertetulang. Suited for stationary plants or large mobile tracked setups.
Batasan: Tidak direka untuk melekit, bahan yang kaya tanah liat tanpa prasaringan; requires professional installation on a engineered substructure.

3. CIRI TERAS

Pelarasan CSS Hydroset | Asas Teknikal: Hydraulic ram behind the toggle plate | Faedah Operasi: Tetapan sisi tertutup (CSS) adjustments can be made in minutes under load, tanpa menghentikan penghancur. | Kesan ROI: Mengurangkan masa henti untuk perubahan produk sehingga 80%, meningkatkan penggunaan tumbuhan.

Reka Bentuk Galas Gelek Tugas Berat | Asas Teknikal: Spherical selfaligning roller bearings on both eccentric shaft and toggle seat | Faedah Operasi: Higher load capacity and longer service life compared to bronze bushings; runs cooler with lower friction. | Kesan ROI: Memanjangkan selang servis bearing sebanyak 23x, lowering parts inventory costs and unplanned failure risk.

Geometri Ruang Penghancuran Dioptimumkan | Asas Teknikal: Analisis Unsur Terhingga (FEA)designed chamber profile with steep nip angle | Faedah Operasi: Promotes deep drawing of feed material, mengurangkan penyambungan, and increases throughput capacity per unit of energy consumed. | Kesan ROI: Data lapangan menunjukkan a 1218% improvement in tonnes per hour (tph) at equivalent power draw versus previous generation designs.

BoltOn Wear Parts System | Asas Teknikal: Modular jaw plates with mechanically locked wedges | Faedah Operasi: selamat, toolchangeable wear parts without welding; reversible jaws maximize metal utilization. | Kesan ROI: Cuts jaw plate changeout time by over 50% and extends liner life by up to 30%, directly reducing labor and consumable costs.

Penindasan Habuk Bersepadu & Pengedap | Asas Teknikal: Labyrinth seals with positivepressure grease purging points at all bearing locations | Faedah Operasi: Effectively excludes dust and contaminants from critical bearing assemblies. | Kesan ROI: Proven to be the primary factor in achieving documented bearing service life exceeding 25,000 hours in abrasive environments.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (Kelas Setanding) | Bespoke JC5000 Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Adanya / Masa aktif| ~92% (dijadualkan & berhenti tidak berjadual) | Ujian industri menunjukkan >96% ketersediaan| +4% (+430 hrs annual production) |
| Wear Part Cost/Tonne| Garis dasar (100%)| Reduced consumption via geometry & metalurgi| 25% ke 35% |
| Kecekapan tenaga (kWj/tan)| Garis dasar (100%)| Kinematik yang dioptimumkan & reka bentuk ruang| 10% ke 15% |
| Waktu Buruh Penyelenggaraan/Tahun| ~250 jam (anggaran) | Simplified access & bolton components| 40% (~100 hours saved) |

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Hingga 1,750 tan sejam (bergantung pada bahan suapan dan tetapan sisi tertutup).
Pembukaan suapan: 1300mm x 1000mm (51" x 40").
Keperluan Kuasa: 200 kw (270 Hp) electric drive standard; configured for direct coupling to industrystandard motors.
Spesifikasi Bahan: Rangka keluli rekaan berkekuatan tinggi; Plat rahang keluli mangan (14%18% pilihan); Aci sipi keluli aloi palsu.
Dimensi Fizikal (LxWxH): Lebih kurang. 4.5m x 3.8m x 3.6m (installation footprint).
Berat Operasi: ~62,000 kg.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; protection systems available for extreme dust or humidity.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Cabaran: A major quarry needed higher primary throughput but faced space constraints preventing a parallel crushing line setup.
Penyelesaian: Replacement of two older jaw crushers with a single Bespoke JC5000 Jaw Crusher fitted with premium abrasionresistant jaws.
Keputusan: Achieved required tonnage increase within the same footprint while reducing energy costs by an estimated $25k annually due to higher efficiency of one modern unit versus two older units.

Pemodenan Loji Pemprosesan Bijih Besi

Cabaran: Chronic downtime from premature bearing failures in an extremely abrasive environment led to unpredictable production shortfalls.
Penyelesaian: Installation of the Bespoke JC5000 Jaw Crusher specifically for its sealed roller bearing design integrated with an automated grease management system.
Keputusan: Bearing service life extended from an average of 8 bulan ke atas 36 months postinstallation—a key factor in helping the plant exceed its annual availability target by over three percentage points.

7. PERTIMBANGAN KOMERSIL

The investment in a Bespoke JC5000 Jaw Crusher is structured around providing predictable total cost ownership.

Peringkat Harga Peralatan Asas: Includes core crusher assembly with standard motor mounts,pemacu vbelts,and basic instrumentation.Consult factory for current pricing aligned with regional markets.
Ciri Pilihan & Pakej:

Pakej Prestasi: Includes hydraulic setting adjustment,wedge release system,and advanced motor starter/controls package.
Durability Package: Upgraded metallurgy jaw plates,customized liner profiles,and enhanced sealing kits for severeservice applications.
Monitoring Package: Integrated vibration sensors,kuar suhu,and remote telemetry gateway for predictive maintenance data flow.

Perjanjian Perkhidmatan:

Sokongan Platinum: Comprehensive annual inspection,perkhidmatan penyelenggaraan ramalan,and priority parts dispatch with guaranteed response times.
Sokongan Emas: Scheduled inspection servicesand discounted parts pricing.

Financing Options are available through our partners including equipment leasing structures tailoredto capital expenditure cyclesand project financing modelsfor largescale greenfield developments.

Soalan Lazim

Q1 Is the Bespoke JC5000 compatible with my existing plant infrastructure?
A1 The JC5000 is designedto interfacewith standard heavyduty feeders conveyorsand support structures.Detailed foundation drawingsand interface specificationsare providedfor engineering reviewby your contractorsto ensure compatibility.

Q2 What is the expected impacton my operational staffing?
A2 Your operators will benefitfrom simplified daily checksand much faster product size adjustments.Routine maintenance tasksrequire fewer manhoursdue tooverengineered access pointsandthe bolton wear part systemreducing complexity.

Q3 How doesyour pricing modelcompareto totalcostof ownership(Tco)?
A3 Our commercial proposalincludesa detailed TCO projectioncontrastingthe initial capital outlayagainstprojected savingsin energyconsumptionwear partsandmaintenance laborovera standardfiveyearperiod.This providesa clear financial picturefor your evaluation.

Q4 What lead timescan we expectfor deliveryand commissioning?
A4 Standard lead timesvarybasedon configurationandglobal supply chain conditions.Upon order confirmationyou will receivea project planwith key milestonesincludingfactory acceptance testingdeliveryandsupervised commissioningby our field engineers

Q5 Are performance guaranteesoffered?
A5 Yeswe provideguaranteed performance figuresfor capacitypower consumptionandwear part lifewhen processingagreedupon reference materialsunder defined operating conditionsThese are detailedin our commercial contract

Q6 Can you assistwith wear part logisticsandreplacement planning?
A6 We recommendour planned service agreementswhich includeconsumables forecastingbasedonyour specificproduction dataThis ensurescorrectpartsare availablewhen neededminimizing inventory carryingcostsfor you

Q7 What trainingis providedfor our maintenance team?
A7 Comprehensive trainingis includedcoveringoperationdaily safety checksroutine maintenance proceduresandwear part replacementThis is conductedboth duringcommissioningandonsiteas required