1. PEMBUKAAN PAINPOINT DRIVEN

Adakah operasi pengendalian kok anda bergelut dengan kualiti produk yang tidak konsisten, penjanaan denda yang berlebihan, dan kos penyelenggaraan yang tidak dirancang? Inefficient screening directly impacts your bottom line through:

Product Rejection: Offspec coke with excessive fines leads to customer penalties and revenue loss.
Downstream Damage: Unscreened oversize material causes costly wear and blockages in crushers and conveyors.
Kos Operasi yang Tinggi: Perubahan kain skrin yang kerap, excessive vibration transmission damaging support structures, and high energy consumption per ton screened.
Kesesakan Kapasiti: Inadequate screening efficiency creates backlogs, mengehadkan keseluruhan pengeluaran loji.

Are you seeking a screening solution that delivers precise grading, withstands abrasive coke materials, and operates with minimal lifecycle cost? Jawapannya terletak pada purposeengineered Bespoke Coke Vibration Screen.

2. GAMBARAN KESELURUHAN PRODUK

A Bespoke Coke Vibration Screen is a heavyduty industrial screening machine engineered specifically for the dry separation of metallurgical coke. Unlike generic screens, it is customconfigured to match your specific feedstock granulometry, keperluan kapasiti, dan susun atur tumbuhan.

Aliran Kerja Operasi:
1. Suapan Terkawal: Coke is evenly distributed across the full width of the screen’s inlet via an integrated feed box.
2. Stratifikasi Tepat: HighGforce linear atau getaran elips menstratifkan bahan, forcing nearsize particles to contact the deck surface.
3. Efficient Separation: Sized particles pass through precisely tensioned screen panels; oversize material conveys to discharge.
4. Pelepasan Bersih: Separated fractions are discharged into distinct chutes for downstream processing.

Skop Permohonan: Saiz utama (scalping) dan penggredan akhir kok metalurgi (kok relau letupan, kacang kok). Suitable for replacement of undersized or failing screens in existing circuits.

Batasan: Not designed for wet screening or sticky materials. Performance is contingent on correct feed rate and moisture content as per design parameters.

3. CIRI TERAS

Sistem Dek Modular | Asas Teknikal: Independently tensioned polyurethane or steel wire panel sections | Faedah Operasi: Panel boleh diganti secara individu di bawah 30 minutes without dismantling adjacent decks | Kesan ROI: Mengurangkan masa henti penyelenggaraan sehingga 70% compared to boltedpanel systems.

DualMass Vibrator System | Asas Teknikal: Two counterrotating eccentric masses generating a linear force | Faedah Operasi: Isolates dynamic forces from the support structure; sahaja 510% of vibration is transmitted | Kesan ROI: Eliminates costly structural reinforcement and reduces fatigue failures on building steelwork.

Pengasingan Spring Gegelung Tugas Berat | Asas Teknikal: Highcycle fatiguerated steel coil springs | Faedah Operasi: Consistent vibration amplitude under fluctuating load conditions, ensuring stable screening efficiency | Kesan ROI: Protects capital investment in the vibrator assembly, extending mechanical life beyond 60,000 jam.

Pakej Lapik Tahan Lelasan | Asas Teknikal: Wear plates (AR400/500) at feed points and sidewalls | Faedah Operasi: Directs abrasive wear to replaceable liners instead of the main screen body | Kesan ROI: Increases structural longevity by years, avoiding complete screen body replacement.

PLCIntegrated Condition Monitoring | Asas Teknikal: Vibration sensors and temperature probes on bearings | Faedah Operasi: Provides realtime data on vibrator health and alerts for predictive maintenance scheduling | Kesan ROI: Menghalang kegagalan galas bencana, avoiding unscheduled stoppages exceeding $50k in lost production.

Pemacu Frekuensi Boleh Ubah (VFD) Kawalan | Asas Teknikal: AC motor with variable speed/frequency output | Faedah Operasi: Operators can finetune vibration amplitude and frequency to match realtime feed characteristics | Kesan ROI: Optimizes efficiency for varying feed grades; can reduce energy consumption by up to 15% during lower throughput periods.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Penyelesaian Standard Industri | Bespoke Coke Vibration Screen Solution | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kecekapan Saringan (Ketepatan Gred) | 8892% on nearsize separation | Konsisten 9598% efficiency across design range| +6% ke +10% |
| Screen Cloth Change Time (Dek Penuh) | 812 jam dengan beberapa kakitangan| <4 hours using modular tensioning system| 60% masa henti |
| Structural Vibration Transmission (RMS Velocity)| High transmission requiring dampening pads| 80% pengurangan |
| Hayat Perkhidmatan Galas (L10 Rating) @ Max Load| ~20,000 hours typical life expectancy| >60,000 hours with forced lubrication & reka bentuk perumahan| +200% jangka hayat|
| Penggunaan tenaga (kWj/Tan)| Garis dasar = 100% energy use per ton processed| Optimized mass/force balance reduces draw by ~15%|15% kos operasi|

5. SPESIFIKASI TEKNIKAL

Julat Kapasiti: Boleh dikonfigurasikan daripada 200 TPH berakhir 2,500 TPH depending on model size and deck configuration.
Keperluan kuasa: Pandu motor dari 15 kW kepada 75 kw; standard supply at 400/690V AC, 50/60 Hz.
Spesifikasi Bahan: Main frame – carbon steel (S355JR); Contact surfaces – lined with replaceable AR400/500 steel; Screen decks – hightensile steel frame supporting modular panels.
Dimensi Fizikal (Model contoh): Lebar dari 1.5m hingga 3.5m; Lengths from 4.5m to 8m; Installation height varies by incline angle (1525 darjah).
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +45°C; dustproofing standard for IP65 rating on electrical components.

6. SENARIO APLIKASI

[Blast Furnace Coke Plant] Cabaran: An aging screen line caused frequent plugging of deck panels with wet fines (<10mm), reducing throughput by an average of 20%. Manual cleaning was hazardous and slow.

[Nut Coke Producer] Cabaran: The existing screen generated excessive secondary breakage (~8% additional fines), degrading product value. Noise levels exceeded local regulations at the source.

[Penyelesaian]: Implementation of a Bespoke Coke Vibration Screen with heated deck panels and highGforce linear stroke. The system prevented moisture adhesion through controlled thermal input.

[Penyelesaian]: Implementation of a Bespoke Coke Vibration Screen featuring rubber bufferisolated side plates and a tuned elliptical motion. This gentler handling reduced particleonparticle impact breakage.

[Keputusan]: Throughput restored to design capacity of 1,800 TPH sustained. Fines carryover reduced by over half. Deck blinding incidents eliminated entirely.

[Keputusan]: Fines generation reduced from ~8% down below target level. Noise emissions at operator stations were reduced by over decibels through isolation engineering.

7. PERTIMBANGAN KOMERSIL

Equipment pricing for a Bespoke Coke Vibration Screen is projectspecific but typically falls into three tiers:

1. Tahap Konfigurasi Standard ($80k $150k): Includes base frame, dualmass vibrator, standard duty liners, coil spring isolation,and basic motor starter.For defined applications with stable feed conditions.
2 .Peringkat Prestasi Dipertingkat ($150k $300k): Includes all Standard features plus modular polyurethane deck system,Kawalan VFD,wired condition monitoring sensors,and heavyduty abrasion liners.Recommended for hightonnage,critical sizing applications
3 .Tahap Integrasi Tumbuhan Penuh ($300k+): A turnkey package including custom feed/discharge chutes,kandang pengecilan bunyi,factoryinstalled PLC with HMI,and advanced predictive maintenance software.Fully integrated into new or upgraded circuits

Optional features include explosionproofing,penutup habuk,and specialized screen media types.Service packages range from annual inspections(12%)to comprehensive multiyear coverage including parts/labor(18%).Financing options including equipment leasing are available

Soalan Lazim

What level of customization is possible?
Every unit is engineered based on your specific data including particle size distribution desired cut points available footprint current bottlenecks We adjust dimensions stroke speed deck configuration media type accordingly

How does this equipment integrate into our existing circuit?
Our engineering team conducts a layout review using your drawings We design compatible chute work interfaces ensure proper headroom access Our screens use standard mounting configurations minimizing civil work required

Apakah jangka hayat operasi yang dijangkakan?
With proper maintenance critical components like the main frame are designed for years The vibrator assembly has an L bearing life exceeding years Field data shows well maintained units operating reliably beyond years

Can you guarantee performance metrics like efficiency capacity?
Yes we provide performance guarantees based on agreed upon test protocols using representative samples These are formalized within our commercial proposal subject terms conditions

What does delivery installation timeline look like?
From order placement typical delivery weeks ex works Installation commissioning supervised our engineers requires additional week depending complexity Site preparation foundation work should completed prior arrival