Pemborong Ball Mill Moq

Penerangan ringkas:

1. PAINPOINT DRIVEN OPENING Are you managing grinding operations where inconsistent product fineness leads to downstream processing bottlenecks? Are unplanned maintenance stops for liner changes and bearing failures causing significant production downtime? Is your energy consumption per ton of processed material eroding your operational margins? Ini bukan ketidakcekapan kecil; they are direct costs impacting…

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1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing grinding operations where inconsistent product fineness leads to downstream processing bottlenecks? Are unplanned maintenance stops for liner changes and bearing failures causing significant production downtime? Is your energy consumption per ton of processed material eroding your operational margins? Ini bukan ketidakcekapan kecil; they are direct costs impacting your bottom line.

Untuk pengurus loji dan pakar perolehan, the core challenge lies in selecting a kilang bola that balances high throughput with predictable operating costs. How do you achieve the target particle size distribution shift without excessive overgrinding and energy waste? Can you extend maintenance intervals without compromising mill integrity or operator safety? The solution requires equipment engineered not just for capacity, but for total cost of ownership and process stability.

2. GAMBARAN KESELURUHAN PRODUK

This product line comprises robust, gred industri Kilang bola for the continuous or batch grinding of ores, mineral, dan bahan industri. The operational workflow is a closedcircuit system designed for precision:

1. Pengenalan suapan: Crushed feedstock is continuously fed into the rotating drum via a trunnion or feed chute.
2. Tindakan Pengisaran: The drum’s rotation lifts the hardened steel or ceramic grinding media (bola), yang melata dan memberi kesan kepada bahan, reducing it through impact and attrition.
3. Pengelasan & Recirculation: Ground material exits the mill and is sized by an external classifier (mis., cyclones or screens). Oversize material is recirculated back to the mill feed.
4. Pelepasan produk: Onspecification fine product proceeds to the next stage of your beneficiation or processing circuit.

Application scope includes wet or dry grinding of metallic ores, klinker simen, batu kapur, and various industrial minerals. Had utama melibatkan saiz suapan (biasanya <25mm) and material hardness; extremely abrasive materials may necessitate specific liner and media compositions to remain costeffective.

3. CIRI TERAS

Sistem Pelapik Termaju | Asas Teknikal: Highchrome alloy steel casting with engineered lifter profile | Faedah Operasi: Reduces media slippage, optimizes impact energy transfer, and provides 3050% longer service life compared to standard manganese steel | Kesan ROI: Lowers liner replacement costs and associated downtime, improving plant availability.

Hydrodynamic Bearing Assembly | Asas Teknikal: Oillubricated trunnion bearings with forced circulation cooling | Faedah Operasi: Eliminates risks of white metal bearing failure, runs cooler under high load, and supports smoother startups under full load conditions | Kesan ROI: Reduces catastrophic failure risk, extends bearing service life to over 5 tahun dengan penyelenggaraan yang betul, lowering total maintenance spend.

Pemacu Frekuensi Boleh Ubah (VFD) Integrasi | Asas Teknikal: Precision motor control allowing adjustable mill speed | Faedah Operasi: Operators can finetune the cascading action of the grinding media to match ore characteristics, optimizing for fineness or throughput as needed | Kesan ROI: Achieves up to a 15% pengurangan penggunaan tenaga tertentu (kWj/tan) by operating at the most efficient point.

Pemborong Ball Mill Moq

Sistem Pelinciran Automatik | Asas Teknikal: Centralized grease delivery to pinion and girth gear interface | Faedah Operasi: Ensures consistent, optimal lubrication film during operation, preventing metaltometal contact and reducing gear wear | Kesan ROI: Extends gear set life by an estimated 40%, prevents costly gear replacements and misalignmentrelated damage.

Reka bentuk modular & Service Access | Asas Teknikal: Splitdesign housings and strategically placed access panels | Faedah Operasi: Enables safer and faster inspection of internal components, simplifies liner bolt handling, and facilitates major overhaul tasks | Kesan ROI: Mengurangkan masa henti penyelenggaraan yang dirancang sehingga 25%, secara langsung meningkatkan waktu operasi tahunan.

4. KELEBIHAN KOMPETITIF

5. SPESIFIKASI TEKNIKAL Pemborong Ball Mill Moq

Julat Kapasiti: Pilotscale (50L) to industrial production mills exceeding 10,000 Hp.
Keperluan kuasa: Configured for 380V – 10kV motor systems; complete drive package including motor, VFD, pemula, and power factor correction available.
Spesifikasi Bahan: Drum shell constructed from welded rolled steel plate (minimum Q345B). Pelapik standard ialah besi tuang highchrome (1822% Cr); options include rubber polymet. Grinding media available in highcarbon forged steel or ceramic.
Dimensi Fizikal: Customengineered per project; designs account for foundation loads, feed/discharge heights, and clearances for safe maintenance access.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C. Sealing systems contain dust in drygrind applications; construction tolerances prevent leakage in wetgrind circuits.

6. SENARIO APLIKASI

Pengembangan Penumpu Kuprum | Cabaran: A plant expansion required a new grinding line capable of processing harder ore zones while staying within strict power consumption limits per ton. Existing mills suffered from high media wear rates.| Penyelesaian: Installation of a 6MW ball mill with highchrome liners optimized for coarse grinding duty within a SAGball mill circuit.| Keputusan: Achieved target grind size at a 12% lower specific energy than feasibility study estimates. Liner life extended from an expected 9 bulan ke atas 14 months under abrasive conditions.

Industrial Minerals Producer – Particle Size Control | Cabaran: Producing consistent fine powder (200 mesh) for specialty chemical markets was problematic due to overgrinding in older overflow discharge mills.| Penyelesaian: Implementation of a gratedischarge ball mill paired with a highefficiency air classifier in closed circuit.| Keputusan: Reduced the proportion of ultrafines (<10 mikron) dengan lebih 60%, increasing saleable product yield while maintaining throughput capacity.

7. PERTIMBANGAN KOMERSIL

Our ball mill solutions are offered in structured pricing tiers based on drive power capacity:
Peringkat Kewajipan Standard (<500kw): Costeffective designs ideal for pilot plants or specialized mineral processing.
Production Duty Tier (500kW – 3MW): The core range featuring all standard advantages above.
Peringkat Tugas Berat (>3MW):) Fully customized solutions with advanced monitoring packages included as standard.

Optional features include integrated condition monitoring sensors (getaran,suhu), advanced instrumentation packages for filllevel estimation,and custom coating/painting systems for corrosive environments.Service packages range from basic commissioning support through comprehensive multiyear maintenance agreements with guaranteed parts availability.Financing options including equipment leasingand milestonebased project payment plans are availablefor qualified buyers.

8. Soalan Lazim

1. What level of particle size reduction can I expect from your ball mills?
Ball mills are most effective for reducing material from a feed size of approximately <25mm down to fines in the range of 100 mesh (~150 microns). For ultrafine grinding (<20 mikron), other milling technologies may be more appropriate after initial ball mill reduction.

2. How does your design improve operational safety?
Key safety features include integral mechanical locking devicesfor liners during operation,safeaccess platforms designedto OSHA standards,and enclosed drive guards.The automated lubrication system minimizes manual greasing tasksin hazardous areas near rotating equipment.

3. What is your typical delivery lead time?
Lead times vary by sizeand customization.For productionduty mills(13MW),standard lead time rangesfrom6to9monthsfrom engineering approvalto exworks readiness.Critical path items often include large casting procurementand motor manufacturing schedules

4. Can you supply a complete grinding circuit package?
Yes.We can act asa main contractor providingthe full comminution circuitincludingthe ball millfeed conveyors slurry pumps hydrocyclonesand control systemsensuring singlepoint accountabilityfor system performance

Tag: Pemborong Ball Mill Moq