H1: 500 Loji Pencuci Perlombongan Emas TPH: Kejuruteraan untuk HighVolume, Operasi Pemulihan Tinggi

PEMBUKAAN PAINPOINT DRIVEN

Scaling alluvial or eluvial gold operations to 500 TPH memperkenalkan cabaran operasi dan kewangan yang berbeza. Inefficient material handling at this volume directly erodes profit margins. Adakah anda mengalami:
High Losses in Fines Gold: Inadequate scrubbing and classification can lead to significant gold losses in fine particles, with industry estimates suggesting unrecoverable losses of 515% in poorly configured plants.
Unscheduled Downtime from Blockages: Heavy clay content can blind screens and clog sluices, menghentikan keseluruhan talian pemprosesan anda selama berjam-jam, menelan belanja beribu-ribu sejam dalam pengeluaran yang hilang.
Penggunaan Air dan Kuasa Berlebihan: Inefficient pump systems and oversized components not meeting their duty cycle can inflate operational expenses by 2030%, negating the benefits of high throughput.
Pengendalian Gred Makanan Tidak Konsisten: A plant that cannot effectively handle fluctuations in feed material—from loose gravel to cemented conglomerates—creates bottlenecks and unstable recovery rates.

The central question for a plant manager is: Bagaimana anda mencapai kebolehpercayaan, cekap, and profitable gold recovery at a 500tonperhour scale without compromising on recovery percentage or operational stability?

GAMBARAN KESELURUHAN PRODUK

The 500 TPH Gold Mining Washing Plant adalah lengkap, modular processing system designed for the continuous recovery of placer and alluvial gold. Ia mengintegrasikan penyentalan yang teguh, klasifikasi yang tepat, and efficient concentration into a single, coordinated flow.

Aliran Kerja Operasi:
1. Menggosok Primer & Pengasingan: Feed material is aggressively scrubbed in a largediameter trommel or scrubber to break down clays and cemented aggregates.
2. Klasifikasi saiz: The discharged slurry is screened to separate oversize waste rock (+10mm hingga +75mm, bergantung kepada deposit). The undersize fraction reports to the concentration circuit.
3. Kepekatan Utama: A series of sluices or jigs capture the majority of liberated gold from the screened slurry.
4. Pemulihan Sekunder & Pengurusan Tailing: Fine gold recovery units (mis., penumpu emparan) may be employed for scavenging, with clarified water recirculated to minimize consumption.

Skop Permohonan & Batasan:
Sesuai Untuk: Largescale alluvial/placer deposits, mendapan eluvial dengan kandungan tanah liat, riverine operations requiring highvolume processing.
Sesuai Untuk: Projects with consistent feed material over a defined particle size range (typically 100mm).
Batasan: Tidak direka untuk hard rock (lode) ore requiring crushing and chemical leaching. Prestasi adalah bergantung kepada penyediaan makanan yang betul (penyingkiran batu besar) and consistent water supply.

CIRI TERAS

Modul Scrubber Tugas Berat | Asas Teknikal: Hightorque drum with internal lifters | Faedah Operasi: Effectively breaks apart tough clays and cemented gravels that can blind downstream screens | Kesan ROI: Reduces prescreening downtime by up to 40%, ensuring consistent feed to recovery units.

MultiStage Vibrating Screening Deck | Asas Teknikal: Cascading screen panels with varied aperture sizes | Faedah Operasi: Provides precise particle size separation, ensuring optimal sizing for gravity concentration equipment | Kesan ROI: Improves overall recovery efficiency by ensuring material is correctly sized, reducing gold loss to misplaced size fractions.

LowPressure, HighVolume Pump System | Asas Teknikal: Engineered hydraulic profiles matched to slurry density | Faedah Operasi: Maintains consistent slurry flow with minimal turbulence that can disrupt fine gold settling | Kesan ROI: Cuts power consumption for slurry movement by an estimated 1525% compared to standard industrial pumps.

Modular BoltTogether Construction | Asas Teknikal: Preengineered structural steel components | Faedah Operasi: Enables faster onsite assembly and future plant reconfiguration or relocation | Kesan ROI: Mengurangkan masa pemasangan sehingga 30%, lowering initial labor costs and accelerating timetoproduction.

Integrated Water Reticulation & Settling System | Asas Teknikal: Clarification tanks and weir design for sediment control | Faedah Operasi: Maximizes water recycling (hingga 90% recirculation possible), reducing fresh water demand significantly | Kesan ROI: Lowers environmental licensing complexity and cuts water procurement costs in remote sites.

Centralized Grease Bank Lubrication System | Asas Teknikal: Automated delivery lines to key bearing points | Faedah Operasi: Ensures critical components receive scheduled lubrication without manual intervention during operation | Kesan ROI: Memanjangkan hayat galas dengan purata 35%, preventing costly unplanned failures.

KELEBIHAN KOMPETITIF

| Metrik Prestasi | Industry Standard for HighCapacity Plants | ini 500 Penyelesaian Loji Basuh TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Masa Pecah Tanah Liat (for tough feeds) | Requires presoaking or multiple passes (~45 mins)

| Pemulihan Emas Halus (<0.5mm) Kecekapan


| Penggunaan Air setiap Tan Diproses


| Masa Perhimpunan Di Tapak (modular plants)

SPESIFIKASI TEKNIKAL

Kapasiti Nominal: 500 Ton metrik sejam (variable based on feed density and clay content).
Keperluan kuasa: Lebih kurang. 750900 kVA jumlah beban bersambung. Configured for heavyduty diesel generators or grid connection.
Spesifikasi Bahan Utama:
Menggosok Drum & Dek Skrin: Keluli tahan lelasan (AR400/450).
Pencuci Lumpur & Penumpu: Mild steel with replaceable polyurethane liners.
Kerangka Struktur: Hightensile carbon steel sections.
Dimensi Fizikal (Modular): Typical footprint ~40m L x 15m W x 12m H. Direka untuk modul pengangkutan jalan.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C. Sistem penindasan habuk adalah standard; heating packages available for cold climates.

SENARIO APLIKASI

Projek Emas Alluvial Afrika Barat

Cabaran:A largescale concession with highly variable clay content was causing frequent screen blinding in their existing setup, limiting throughput to under 350 TPH with high gold losses in claybound fines.

Penyelesaian:A customconfigured washing plant was installed featuring an extended residence time scrubber moduleand a twostage screening deck.

Keputusan:Achieved sustained throughput of480520 TPH, reduced screenrelated downtime by70%,and increased overall fine gold recovery by12%as measured against previous production audits.

South American Riverine Placer Operation

Cabaran:The operation neededto relocate their processing plant every1218 months as mining fronts advanced,a process that previously took months using fixed infrastructure.

Penyelesaian:A fully modular washing plant built on skidmounted modules was supplied.

Keputusan:The entire plant was disassembled,moved50 km upstream,and recommissioned within21 days,minimizing production interruption.Field data shows relocation costs were reduced by approximately40%comparedto previous methods.

PERTIMBANGAN KOMERSIL

Pricingfora complete systemis projectspecific due tomaterial specificationsand optional features.Typical capital investment falls into three tiers:

1.Tahap Konfigurasi Standard:
Termasuk menyental teras,pemeriksaan,and primary sluice concentration.Designedfor wellunderstood depositswith minimal clay.

2.Peringkat Pemulihan yang Dipertingkatkan:
Adds secondary finegold circuits(e.g.,centrifugal concentrators),advanced instrumentationfor process monitoring,and automated grease systems.Optimalfor complexor highvalue deposits.

3.Tahap Modular/Mudah Alih Penuh:
Incorporates trailermounted modules,penghantar lipat,and integrated power packsfor rapid deploymentand relocation.Maximizes flexibilityfor contract minersor frequently moving sites.

Ciri Pilihan& Pakej Perkhidmatan:
HighGrade Polyurethane Liner Kits,
Onboard Water Storage/Pumping Stations,
Remote Monitoring Telemetry,
Comprehensive Spare Parts Kits,
Extended Warranty& OnSite Technician Support Packages.

Pilihan Pembiayaan:
Equipment leasing structuresand project financing supportare available through partnered financial institutions,tailoredto match cash flow profilesof mining projects.

Soalan Lazim

Q:Whatis the maximum feed size this plantcan accept?
A:The primary scrubber moduleis designedto process feed material up to150mmin diameter.Consistent feedingof larger material requiresa primary grizzlyor scalping screen aheadof the plant.

Q:Canyour washing plantbe integratedwith our existing crushingor stacking systems?
AYes.The discharge conveyor heightsand slurry discharge pointsare engineeredto be adaptable.Interfacing drawingsand control system compatibilityare addressed duringthe frontend engineering design(MAKAN) fasa.

Q:Apakah tahap latihan pengendali yang diperlukan?
AThe control systemis centralizedfor easeof operation.Comprehensive trainingon startup/shutdown sequences,penyelenggaraan rutin,and basic troubleshootingis providedas standard.Complex maintenance proceduresare coveredin detailed manualsand video guides

QHow does the plant handle periods of lower feed gradeor temporary reduced throughput requirements?
AKey componentslike slurry pumps are equippedwith variable frequency drives(VFDS),allowing youto reduce speedand power consumptionduring lower demandwithout shutting down.This maintains process stabilitywhile lowering operating costs

QWhat arethe lead timesfor deliveryand commissioning?
ALead timesvarybasedon configuration complexity.Typically,fabrication requires2024 weeksfrom order.Site commissioningby our engineers takes23 weeksdependingon site readiness