1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your alluvial or hard rock gold operation and finding that your washing and recovery processes are the bottleneck? At a 500 Skala TPH, ketidakcekapan diterjemahkan terus kepada kehilangan hasil yang ketara. Cabaran biasa termasuk:

Kadar Pemulihan Tidak Konsisten: Are fluctuating feed grades and particle sizes causing fine gold to bypass your system, resulting in recoveries below target?
Excessive Downtime & Penyelenggaraan: Is your plant frequently halted for screen deck changes, scrubber liner replacement, or pump failures, costing you hundreds of production hours annually?
Kos Operasi yang Tinggi: Are water consumption, power draw per ton processed, and manual oversight requirements eroding your profit margins?
Had Kebolehskalaan: Can your current setup handle variable feed material without a major drop in efficiency or the need for extensive reconfiguration?
Pematuhan & Certification Risks: Are you concerned about equipment reliability and meeting the stringent documentation requirements of project financiers and partners?

Persoalan utama ialah: how do you achieve stable, highvolume throughput with predictable operating costs and verifiable performance? Jawapannya terletak pada purposeengineered 500 TPH gold mining washing plant backed by robust factory certification.

2. GAMBARAN KESELURUHAN PRODUK

Produk ini adalah lengkap, modular 500 TPH gold mining washing plant designed for highcapacity scrubbing, pemeriksaan, gravity concentration, dan pengurusan tailing. It integrates key processes into a coordinated system for optimal recovery of liberated gold.

Aliran Kerja Operasi:
1. Menggosok Primer & Penyediaan Makanan: Claybound or agglomerated material is aggressively scrubbed in a log washer or rotary scrubber to break down matrices.
2. Klasifikasi saiz: Trommel or vibrating screens separate material into oversize (waste/stack), bersaiz sederhana (for further concentration), and fine fractions.
3. Kepekatan Graviti: Utama (mis., penumpu emparan) and secondary (mis., menggoncang meja) recovery units capture free gold from the screened slurry.
4. Pengurusan Tailing & Pengendalian Air: Efficient sluices, dewatering screens, and water recirculation systems minimize water consumption and environmental footprint.

Skop Permohonan & Batasan:
Skop: Ideal untuk mendapan aluvial/eluvial, operasi perlombongan placer, and hard rock ores where gravityrecoverable gold is present after crushing. Suited for largescale contract mining or owneroperated sites requiring high throughput.
Batasan: Not a standalone solution for refractory ores requiring chemical processing (mis., CIP/CIL). Feed size is typically limited to less than 150mm. Performance is contingent on proper feed characterization and plant sizing during the engineering phase.

3. CIRI TERAS

Modul Scrubber Tugas Berat | Asas Teknikal: Reinforced drum design with internal lifters | Faedah Operasi: Consistent breakdown of tough clay and cemented gravel with minimal liner wear | Kesan ROI: Mengurangkan masa henti penggantian pelapik sehingga 40% berbanding reka bentuk standard.

Peringkat 4 Akhir / EU Stage V Powerplant Integration | Asas Teknikal: Modular dieselelectric or directdrive genset configurations | Faedah Operasi: Provides consistent power in remote locations with fuel efficiency | Kesan ROI: Lowers fuel costs per ton by an estimated 1518% compared to older engine standards.

Sistem Saringan Lanjutan | Asas Teknikal: Berbilang peringkat, highfrequency vibrating screens with polyurethane panels | Faedah Operasi: High screening efficiency prevents blinding and maintains precise size separation at full capacity | Kesan ROI: Maximizes recovery yield by ensuring optimal feed classification to concentrators.

Primary Gravity Recovery Circuit | Asas Teknikal: Array of continuousduty centrifugal concentrators with automated concentrate flushing | Faedah Operasi: Highgforce capture of fine gold without constant operator intervention | Kesan ROI: Industry testing demonstrates recoveries exceeding 95% on liberated 2mm gold, secara langsung meningkatkan pendapatan.

Intelligent Water Recirculation System | Asas Teknikal: Closedcircuit design with settling ponds and cyclone units | Faedah Operasi: Cuts fresh water makeup requirements by over 80% | Kesan ROI: Drastically reduces water licensing costs and pumping energy; crucial for operations in arid regions.

Reka Bentuk SkidMounted Modular | Asas Teknikal: Bolttogether modules with preassembled piping/wiring looms | Faedah Operasi: Reduces onsite installation time from months to weeks, minimizing mobilization capital outlay | Kesan ROI: Faster commissioning allows revenue generation to begin sooner.

Kawalan PLC Berpusat & Pemantauan | Asas Teknikal: SCADAbased system with feed rate, ketumpatan, and pressure sensors | Faedah Operasi: Operators can monitor entire plant performance from a single station for optimized throughput | Kesan ROI: Enables leaner crew sizing and provides data for continuous process improvement.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Skala TPH) | ini 500 Penyelesaian Loji Basuh Perlombongan Emas TPH | Kelebihan (% Penambahbaikan) |
|||||
| Average Gold Recovery Rate | 88% 92% on liberated gold | Secara konsisten mencapai 94% 96% | +4% Pemulihan |
| Ketersediaan Loji | ~85% (subject to maintenance delays) |>92% (supported by component commonality) | +7% Masa aktif |
| Penggunaan Air (m³/tan) | 3.5 4.0 | <0.8 |78% Water Use |
| Pemasangan & Masa Pentauliahan | 1624 minggu |1014 minggu |35% TimetoProduction |
| Penggunaan Kuasa Khusus (kWj/tan) | ~2.1 kWh/ton |<1.8 kWj/tan |14% Kos Tenaga |

5. SPESIFIKASI TEKNIKAL

Kapasiti Nominal: 500 tan sejam (variable based on feed density & kandungan tanah liat).
Keperluan kuasa: Total installed power ~850 kW. Configured for either:
440V/60Hz/3 Phase electrical grid connection.
Integrated diesel power module(s).
Spesifikasi Bahan:
Scrubbing Drum/Wear Plates: AR400 Steel.
Dek Skrin & Panel: Polyurethane & Rubber Composite.
Slurry Piping & Pencuci pakaian : Abrasionresistant HDPE & Lined Steel.
Kerangka Struktur : Heavygauge carbon steel with corrosion protection.
Dimensi Fizikal (Modular): Approximate footprint of fully assembled plant is 65m L x 25m W x 15m H. Modules are designed for standard shipping container widths.
Julat Operasi Persekitaran:
Ambient Temperature Range : 20°C hingga +50°C.
Kawalan Pelepasan Habuk : Fully enclosed conveyors with spray bars; optional baghouse systems.
Tahap Kebisingan : <85 db(A) pada perimeter dengan kepungan akustik standard.

6. SENARIO APLIKASI

Alluvial Gold Project, Afrika Barat

Challenge A contract miner needed to guarantee a minimum annual production volume from a deep lead gravel deposit with high clay content but faced severe downtime from scrubber blockages and screen blinding in their existing setup.
Solution Implementation of this certified washing plant featuring the heavyduty scrubber module paired with antiblinding screen technology.
Results Field data shows sustained throughput at design capacity of >480 TPH was achieved within two weeks of commissioning; plant availability increased to over >93%, allowing the contractor to meet annual volume targets ahead of schedule.

Placer Mine Expansion , Amerika Utara

Challenge An established operation scaling up faced financing hurdles due to lender requirements for certified equipment performance data and predictable operational costs per ton over the loan life.
Solution Procurement of this factorycertified washing plant solution complete with performance guarantees documented in the factory acceptance certificate .
Results The provided certification package satisfied lender due diligence , securing project financing . Di samping itu , the integrated water recirculation system cut annual freshwater procurement costs by an estimated $220 ,000 .

7 . PERTIMBANGAN KOMERSIL

Pricing tiers are structured around core configuration :

1 . Base Plant Tier Includes primary scrubbing , pemeriksaan , basic gravity sluice concentration , skid mounting ,and PLC controls . Designed as a robust upgrade from basic trommel setups .
2 . Enhanced Recovery Tier Adds primary centrifugal concentrators , secondary finishing tables/spirals ,and enhanced instrumentation . Recommended for deposits with significant fine gold values .
3 . Turnkey Modular Plant Tier Includes all above plus integrated power generation , comprehensive water management system including thickeners/clarifiers,and full commissioning spares package .

Optional Features HighG magnetic separator module for magnetite removal ; sistem pensampelan automatik ; advanced tailings dewatering presses ; remote telemetry connectivity .

Pakej Perkhidmatan Tersedia :
• Extended Warranty Coverage up to three years on major components .
• Annual Inspection& Optimization Service ensures sustained performance .
• OnDemand Remote Technical Support via secure connection .

Financing Options We work through partner financial institutions to offer equipment leasing structures or leasetoown agreements that align payments with your project cash flow timeline .

8 . Soalan Lazim

Q What does the Factory Certificate actually provide ?
A It documents that the complete assembly was tested under load at our facility prior to shipment verifying design capacity power draw recovery efficiency within specified tolerances using test material This certificate provides objective evidence for insurers lenders

Q How does this plant handle variations in feed material size distribution ?
A The screening system is designed with adjustable screen angles deck configurations can be modified during planned maintenance shifts The PLC control system monitors motor loads can automatically adjust feeder rates prevent overload conditions

Q What are typical ongoing maintenance requirements major wear components ?
A Primary wear items include scrubber liners screen panels slurry pump wet ends Centrifugal concentrator cones Scheduled maintenance intervals these components are clearly outlined manuals most can be replaced within an hour shift minimizing downtime

Q Is this plant compatible existing crushing circuit front end ?
A Yes engineered accept feed from secondary tertiary crushers Standard feed hopper designed top size mm Conveyor speeds capacities matched ensure smooth transfer material

Q What kind operator training provided ?
A Comprehensive training package includes detailed manuals video guides mandatory week onsite commissioning training conducted our engineers covering operation routine troubleshooting safety procedures

Q Can we expand capacity beyond TPH future ?
A The modular design allows addition parallel scrubbing screening modules increase capacity Engineering provisions made structural frames piping headers accommodate future expansion up typically

Q What warranty period covered ?
A Standard warranty covers manufacturing defects critical components months operating hours whichever comes first Extended service packages available