1. PEMBUKAAN PAINPOINT DRIVEN

Are you scaling your gold recovery operations and finding that your washing plant is the bottleneck? Operational challenges at the 500 TPH scale directly impact profitability. Common issues include:
Pengendalian Makanan Tidak Konsisten: Fluctuations in feed grade and particle size distribution can overwhelm static systems, leading to gold loss in fines or blockages in scrubbers.
Air Berlebihan & Penggunaan kuasa: Inefficient screening and sluicing designs at high throughputs result in unsustainable utility costs, eroding margins.
Masa Henti Penyelenggaraan Tinggi: Poorly constructed trommels, skrin, and slurry pumps require frequent, unplanned stoppages for repair and liner replacement.
Difficulty Meeting Environmental Targets: Ineffective water recycling and muddy tailings complicate site water management and reclamation efforts.

Is your current setup causing unpredictable recovery rates and operational costs that are difficult to forecast? The solution requires a system engineered specifically for reliable, highvolume processing.

2. GAMBARAN KESELURUHAN PRODUK

A 500 TPH Gold Mining Washing Plant is a complete modular processing system designed for alluvial or eluvial deposits. Fungsi utamanya ialah menggosok, mengelaskan, and concentrate raw material to produce a heavy mineral concentrate for further gold extraction. Aliran kerja operasi adalah proses yang berterusan:
1. Suapan Utama & Menggosok: Runofmine material is fed into a robust scrubbing section (typically a trommel or scrubber) to break down clayey matrices and liberate gold particles.
2. Pengelasan Saiz Zarah: The scrubbed output passes over vibrating screens or trommel panels to separate oversize waste rock (+10mm hingga +75mm, depending on deposit) daripada pecahan halus yang berharga.
3. Kepekatan Graviti: The undersize slurry reports to a series of highcapacity gravity concentrators (mis., penumpu emparan, pintu air) to separate heavy minerals, including gold, from lighter gangue material.
4. Pengurusan Tailing & Kitar Semula Air: Waste tailings are conveyed to a settling area, while process water is clarified and recirculated to minimize fresh water intake.

Skop Permohonan & Batasan: This plant type is optimal for freemilling alluvial/placer deposits with minimal clay content. It is not suitable for hard rock lode deposits requiring primary crushing and milling or for deposits with extremely high plastic clay content that may cause blinding without pretreatment.

3. CIRI TERAS

Modul Scrubber Tugas Berat | Asas Teknikal: Abrasionresistant steel drum with internal lifters | Faedah Operasi: Consistent breakdown of agglomerates ensures maximum liberation of gold particles from clay and gravel matrices | Kesan ROI: Improves overall recovery yield by 25% compared to undersized scrubbers, directly increasing revenue.

HighEfficiency Screening Deck | Asas Teknikal: Berbilang peringkat, polyurethanelined vibrating screens with adjustable amplitude | Faedah Operasi: Precise size classification reduces load on downstream concentrators and minimizes gold carryover into oversize waste | Kesan ROI: Lowers reprocessing costs of waste piles and increases concentrator efficiency by providing consistent feed.

Cascading Centrifugal Concentration Circuit | Asas Teknikal: Multiple highGforce concentrators in series with automated concentrate flushing | Faedah Operasi: Captures fine gold down to 50 microns with high capacity; automated systems maintain peak performance without constant operator adjustment | Kesan ROI: Delivers industryleading recovery rates (>95% for +100µ gold), maximizing payback on processed material.

Integrated Water Management System | Asas Teknikal: Modular settling ponds/cyclones and clean water sump with variablespeed supply pumps | Faedah Operasi: Kitar semula sehingga 90% daripada air proses; provides consistent hydraulic flow to all plant sections regardless of feed conditions | Kesan ROI: Cuts freshwater procurement costs by up to 80% and simplifies environmental compliance.

Reka Bentuk Modular BoltTogether | Asas Teknikal: Preengineered structural steel modules with standardized connections | Faedah Operasi: Reduces site installation time by weeks versus stickbuilt designs; allows for future plant relocation or expansion | Kesan ROI: Lowers capital installation costs by an estimated 1525% and protects longterm asset value.

Kawalan PLC Berpusat & Pemantauan | Asas Teknikal: Pengawal logik boleh atur cara industri dengan skrin sentuh HMI yang memaparkan beban motor, kadar makanan, dan tekanan pam | Faedah Operasi: Enables singleoperator oversight of the entire circuit; provides data for production reporting and preventative maintenance scheduling | Kesan ROI: Reduces labor requirements and prevents costly equipment failures through early anomaly detection.

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri (500 Kelas TPH) | Kami 500 Penyelesaian Loji Basuh Perlombongan Emas TPH | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Kadar Pemulihan Emas (+100m)| 88% 92% | >95% (fieldverified) | +3% ke +7% |
| Penggunaan Air setiap Tan| ~1.5 m³/ton (fresh) | ~0.3 m³/ton (fresh) due to recycling loop| 80% |
| Ketersediaan Purata| 92% (robust component design) |>7 mata peratusan |
| Pemasangan & Masa Pentauliahan| 812 minggu selepas penghantaran komponen| 46 minggu (reka bentuk modular) |33% ke 50% |
| Power Draw per Processed Ton| Berbeza secara meluas; often suboptimal design| Optimized circuit layout reduces parasitic load| Data medan menunjukkan sehingga 15% |

5. SPESIFIKASI TEKNIKAL

Kapasiti Nominal: 500 tan sejam (suapan kering), scalable via modular addons.
Saiz suapan: Sehingga 250mm (subject to specific scrubber configuration).
Keperluan kuasa: Lebih kurang. 750 900 kVA jumlah beban bersambung, dependent on site layout and pumping distances.
Spesifikasi Bahan Utama:
Scrubbing Drum/Wear Surfaces: Hardox 450 or AR400 Steel.
Dek Skrin: Polyurethane modular panels.
Concentrators: Ceramiclined or polyurethane components.
Keluli Struktur: ASTM A36 painted or galvanized.
Dimensi Fizikal (Modular): Typical module dimensions are 12m L x 3m W x 4m H for transportability.
Julat Operasi Persekitaran: Direka untuk suhu ambien dari 20°C hingga +50°C; standard sistem penindasan habuk; can be housed within a structure if required.

6. SENARIO APLIKASI

Alluvial Gold Expansion Project, Afrika Barat

Cabaran: An existing operation using three separate smaller plants struggled with coordination, inconsistent recovery (>20% varians), and high combined water usage exceeding license limits.
Penyelesaian: Replacement with a single integrated modular 500 Tph Gold Mining Washing Plant featuring an enhanced water recycling circuit.
Keputusan: Plant output stabilized at a consistent 510 TPH. Gold recovery increased by an average of 8 percentage points. Freshwater consumption was reduced by 75%, bringing the operation into full compliance.

LargeScale Placer Mine Rehabilitation

Cabaran: A contractor needed highvolume processing of previously stockpiled lowergrade gravels within a strict seasonal timeframe; fast mobilization was critical.
Penyelesaian: Deployment of a skidmounted 500 Tph Gold Mining Washing Plant with quickconnect piping and electrical harnesses.
Keputusan: The plant was commissioned in 19 days from arrival on site. It processed over 2 million tonnes in a single season at an average grade exceeding feasibility study projections by 12%, validating the economic viability of the stockpile resource.

7. PERTIMBANGAN KOMERSIL

Our solutions are offered in clear pricing tiers based on deposit characteristics:

1. Standard Configuration Package: Includes core scrubbing, pemeriksaan, centrifugal concentration circuit, basic water sump system, PLC controls, structural supports/walkways – priced as turnkey FOB factory or delivered key components exworks price range typically between $X.XM $X.XM USD depending on options selected below..
2. Ciri Pilihan & Naik taraf:
Advanced Clay Handling Scrubber Package
OnBoard Diesel Power Generation Module
Tailings Thickener/Press System
Fully Enclosed Housing for Dust/Temperature Control
3. Pakej Perkhidmatan:
Pentauliahan & Operator Training Support
Annual Preventative Maintenance Contracts
Remote Performance Monitoring Subscription
4.Pilihan Pembiayaan:
We work with international export credit agencies as well as equipment financing partners who can offer leasetoown structures tailored towards mining projects which helps preserve working capital lines while still allowing immediate deployment

Nota All commercial terms including final pricing will be determined after review projectspecific technical data sheets outlining exact deposit characteristics required specifications etc

Soalan Lazim

Q1 What level of clay content can this plant handle effectively?
A Our standard scrubber module is effective for moderate clay content (<15%). For deposits with higher plastic clay levels we recommend specifying our optional heavyduty attrition scrubber package which includes internal shaft design modifications preventing blinding ensuring stable throughput

Q2 How does this system integrate with our existing crushing circuit or downstream refining processes?
A The plant is designed as either standalone unit receiving raw feed via frontend loader conveyor belt etc It can also accept precrushed material if necessary The produced heavy mineral concentrate typically reports batch centrifugal concentrator catch which then discharged manually automatically into separate secure container ready transport your onsite laboratory intensive cyanidation facility etc Piping electrical interfaces standardized facilitate straightforward integration

Q3 What are typical operating labor requirements per shift?
A With centralized PLC automation one trained operator can monitor control entire washing circuit from control cabin Additional ground personnel may required managing feed stockpiling tailings conveyor belts etc but core processing functions designed minimal manual intervention

Q4 Are spare parts readily available given our remote location?
A We maintain global inventory critical wear parts such screen panels pump impellers ceramic liners etc Additionally provide clients comprehensive digital parts manual crossreferenced international suppliers expedite local sourcing when necessary Standard lead times nonstandard components clearly communicated during procurement process

Q5 Can you provide detailed process guarantees based on our ore sample?
A Yes following receipt representative bulk sample minimum XX kg we conduct benchscale pilot testing pilotscale testing where appropriate This data forms basis binding performance guarantee agreement covering key metrics throughput recovery rate power consumption specific project proposal