1. PEMBUKAAN PAINPOINT DRIVEN

Are you managing a midtolarge scale aggregate production operation and facing consistent bottlenecks in output and predictability? Sourcing a 250300tph stone crushing plant is a major capital decision, yet the true cost extends far beyond the initial equipment invoice. Cabaran biasa termasuk:

Unpredictable Throughput: Inconsistent feed material or poorly matched crusher stages can cause your plant to operate below its rated 300tph capacity, directly impacting project timelines and revenue.
Masa Henti Operasi Berlebihan: Frequent maintenance stops for liner changes, clogging, or component failure erode your operational window. Industry data indicates that unplanned downtime can cost over $10,000 per hour in lost production for a plant of this scale.
Hidden Sourcing and Commissioning Costs: Engaging a sourcing agent without clear technical specifications can lead to misaligned equipment, costly shipping errors, and prolonged onsite assembly, delaying your ROI.
High LongTerm Operating Costs: Inefficient power draw from poorly configured motors and conveyors, combined with rapid wear part consumption in abrasive environments, significantly increases your cost per ton.

Persoalan utama ialah: how do you specify a plant that delivers reliable 250300tph throughput while controlling the total cost of ownership from sourcing through to daily operation?

2. GAMBARAN KESELURUHAN PRODUK

A 250300tph stationary stone crushing plant is a complete material processing system designed for highvolume production of aggregates for construction, Pangkalan jalan, dan balast kereta api. Ia berubah menjadi besar (up to 750mm) quarryrun rock into precisely sized fractions (mis., 05mm, 520mm, 2040mm).

Aliran Kerja Operasi:
1. Penghancuran utama: Dump trucks feed material into a primary jaw crusher for initial size reduction.
2. Sekunder & Penghancuran tertiari: Keluaran dihantar ke sekunder (mis., penghancur kon) and possibly tertiary crushers for further refinement to desired cubicity.
3. Pemeriksaan & Menyusun: Vibrating screens separate crushed material into specified size fractions.
4. Pengendalian bahan: A network of conveyors transfers material between stages and to final stockpiles.
5. Penindasan Debu: Integrated spray systems control particulate emissions at transfer points.

Skop Permohonan & Batasan:
This plant is engineered for hard rock (granit, basalt) and abrasive materials in fixedlocation quarries. It requires stable foundation preparation and consistent electrical power supply (typically 400V/50Hz or 480V/60Hz). It is not suitable for highly mobile operations or processing very soft, bahan berat liat tanpa prapemprosesan yang ketara.

3. CIRI TERAS

Reka Bentuk Loji Modular | Asas Teknikal: Pra-kejuruteraan, skidmounted modules | Faedah Operasi: Reduces onsite civil work and commissioning time by up to 40% compared to traditional foundations | Kesan ROI: Faster operational startup accelerates revenue generation

Geometri Ruang Penghancur Pintar | Asas Teknikal: Optimized nip angles and cavity profiles in jaw and cone crushers | Faedah Operasi: Increases crushing efficiency for a given power input, reducing energy consumption per ton by approximately 15% | Kesan ROI: Direct reduction in monthly power costs

Sistem Kawalan PLC Berpusat | Asas Teknikal: Pengawal Logik Boleh Aturcara dengan antara muka mesin manusia (HMI) | Faedah Operasi: Enables singleoperator monitoring of the entire flow, menyediakan diagnostik masa nyata, and allows for quick adjustment of crusher settings | Kesan ROI: Lowers labor requirements and minimizes faultfinding time during stoppages

Skrin Bergetar Tugas Berat dengan Dek Poliuretana | Asas Teknikal: High Gforce screening action with abrasionresistant deck surfaces | Faedah Operasi: Provides consistent sizing accuracy and extends deck life by over 30% compared to standard wire mesh | Kesan ROI: Reduces screen media replacement frequency and inventory costs

Sistem Penindasan Habuk Bersepadu | Asas Teknikal: Nozzle arrays at all major transfer points with solenoid valve control | Faedah Operasi: Maintains compliance with site environmental regulations without excessive water usage | Kesan ROI: Avoids potential fines and work stoppages due to environmental noncompliance

Universal Conveyor Belt Design | Asas Teknikal: Standardized belt width, idler spacing, and motor ratings across the plant | Faedah Operasi: Simplifies maintenance procedures and reduces spare parts inventory complexity | Kesan ROI: Lowers longterm maintenance training costs and parts holding capital

4. KELEBIHAN KOMPETITIF

| Metrik Prestasi | Piawaian Industri untuk Loji 250300tph | Penyelesaian Loji Penghancur Batu 250300tph kami | Kelebihan (% Penambahbaikan) |
| : | : | : | : |
| Penggunaan kuasa | ~450 kWh per operating hour average (site dependent) ~375 kWh per operating hour average (site dependent) ~375 kWh per operating hour average (site dependent)| Optimized drive systems & highefficiency motors reduce draw ~375 kWh per operating hour average (site dependent)| Up to ~17% reduction in energy use |
| Cone Crusher Liner Life| Manganese steel liners lasting ~12001500 hours in abrasive granite| Proprietary alloy liners & chamber design extend service life| +25% increase in operational hours between changes |
| Ketersediaan Loji| Sasaran daripada 90% (lebih kurang. 7884 hrs/year)| Robust design & accessible service points increase runtime| Mencapai >92% ketersediaan (+2% penambahbaikan mutlak) |
| Masa Pentauliahan Di Tapak| Biasanya 46 minggu selepas penghantaran komponen| Modul prapasang & plugandplay wiring reduce labor| Commissioning completed within <3 minggu (33%) |

5. SPESIFIKASI TEKNIKAL

Kapasiti Throughput Direka: Julat boleh laras daripada 250 300 Ton metrik sejam (based on feed material density ~1.6 t/m³).
Penghancur utama: Jaw Crusher Model JCE1302; Saiz pembukaan suapan:1300x1000 mm; Max Feed Size750 mm; Power315 kW.
Penghancur Menengah/Tertiari: Hydraulic Cone Crusher Model HCC1680; Closed Side Setting Range2050 mm; Power315 kW.
Peringkat Saringan: Two units of Triple Deck Vibrating Screen Model VSI2460; Screening Area14.4 m² per deck; Power22 kW each.
Pengendalian bahan: Main Conveyor Belt Width1200 mm; Belt Speed1.6 m/s; Total Installed Conveyor Length~150 meters.
Electrical System Requirements: Total Connected Power~850 kW; Main Voltage Supply400V/50Hz or480V/60Hz; Requires dedicated transformer substation.
Spesifikasi Bahan Utama: Primary crusher frame fabricated from Q345B steel; Conveyor idlers feature C5 bearing class with >50khour L10 life expectancy.
Julat Operasi Persekitaran: Designed for ambient temperatures from 20°C to +45°C with appropriate lubrication specifications.

6. SENARIO APLIKASI

Projek Pembesaran Kuari Granit

Challenge A quarry operator needed to increase annual output by over million tons but faced space constraints limiting plant footprint expansion required new highcapacity circuit within existing boundaries Solution Implementation of our compact modular tph crushing plant featuring three stage crushing closed circuit design Results Plant installed on prepared pad within weeks achieving steady state throughput of tph produced aggregate meeting all cubicity specifications for premium concrete applications

Railway Ballast Production

Challenge Contractor securing major rail link project required guaranteed supply of high specification ballast material demanding precise particle shape distribution minimal fines content Solution Deployment of tph plant configured with primary jaw secondary cone tertiary cone crushers in series alongside aggressive screening setup Results System consistently delivered tph of ballast achieving particle index values below as per project specification enabling contractor to maintain tight construction schedule

Urban Construction Aggregate Supply

Challenge Aggregate supplier near metropolitan area needed high volume plant with stringent dust emission controls noise mitigation due proximity residential zones Solution Our tph solution equipped advanced enclosed dust suppression system sound dampening panels on key equipment like screens conveyors Results Plant passed all municipal environmental audits operates within permissible decibel limits maintaining social license operate while meeting daily demand metro construction projects

PERTIMBANGAN KOMERSIL

Equipment pricing tiers structured around core configuration options Standard Plant Package includes primary secondary crushing basic screening starts Tier Upgrades include tertiary crusher module automated metal detection system advanced dust control package Service packages available ranging from basic warranty extended year comprehensive coverage including scheduled maintenance inspections wear part discounts Financing options offered through partner institutions include capital lease operating lease structures typical terms years facilitate cash flow management Optional features remote monitoring telematics system automated lubrication systems further reduce operational labor requirements

Soalan Lazim

What type electrical infrastructure required operate this plant The system requires stable three phase supply voltage either typically supported dedicated kVA transformer substation site survey recommended confirm compatibility How quickly can wear parts like crusher liners replaced Field data shows full liner change secondary cone crusher performed hours using standard tools minimizing downtime Is this plant suitable processing river gravel Yes but configuration may require additional washing scrubbing equipment remove silt clay which handled optional module Can output gradation adjusted easily Yes final product sizes adjusted changing screen deck meshes adjusting closed side settings cone crushers via hydraulic system takes minutes operator What included standard commissioning package Our commissioning includes supervision assembly mechanical electrical checks performance test run training your operators safe efficient plant management typical duration weeks Are financing payments eligible capitalization Yes most financing structures allow payments capitalized asset improving balance sheet presentation versus direct expense