1. PAINPOINT DRIVE NOLEING

Are you managing a slag processing operation burdened by persistent bottlenecks and unpredictable costs? The challenges of handling abrasive, variablecomposition slag directly impact your bottom line. Эдгээр нийтлэг үйл ажиллагааны саад бэрхшээлийг авч үзье:

Эрт элэгдэл & Төлөвлөөгүй зогсолт: Standard crushers rapidly deteriorate under the extreme abrasiveness of metallurgical slag, leading to frequent component replacement and costly, unscheduled production stops.
Тогтворгүй дамжуулалт & Бүсны чанар: Fluctuations in slag feed size and hardness can choke conventional plants, causing output volatility and an unreliable final aggregate gradation that fails to meet specification.
Өндөр ажиллагаатай & Засвар үйлчилгээний зардал: Боловсруулсан тонн тутамд эрчим хүчний хэт их зарцуулалт, combined with laborintensive maintenance routines for liner changes and clearance adjustments, ашгийн хэмжээг бууруулдаг.
Орон зай & Mobility Constraints: Fixed crushing installations lack flexibility for multisite projects or evolving yard layouts, locking you into a single, ихэвчлэн үр ашиггүй байдаг, material flow.

Is your current setup delivering the consistent tonnage, Бүсны чанар, and costperton metrics required to stay competitive? The solution lies in a purposeengineered system designed from the ground up for the unique demands of slag reduction.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The Wholesale Slag Crusher Plant is a heavyduty, stationary or semimobile crushing system engineered specifically for the primary and secondary reduction of blast furnace (BF) шаар, цус харвалт хулгайлах, болон төмөр бус шаарууд. Энэ нь том болж хувирдаг, irregular slag feed (often up to 1m in size) барилгын ажилд ашиглах нарийн ангилсан дүүргэгч болгон, цементийн нэмэлтүүд, эсвэл замын суурь материал.

Үйл ажиллагааны ажлын урсгал:
1. Анхдагч бууралт: Dumpfed or loaderfed slag is introduced into a robust primary jaw crusher or impactor, breaking down large lumps to a manageable size.
2. Урьдчилсан үзлэг & Тойрох: A grizzly or scalping screen removes fine material (030мм) prior to secondary crushing, boosting overall plant efficiency and reducing crusher wear.
3. Хоёрдогч бутлах & Хэлбэржүүлэх: The precrushed material is conveyed to a secondary cone crusher or impact crusher for further size reduction and cubical product shaping.
4. Эцсийн скрининг & Ангилал: Material is screened into multiple specified fractions (жишээ нь e., 05мм, 510мм, 1020мм) via highcapacity vibrating screens.
5. Хувьцаа & Эргэлтийн эргэлт: Onspec материалыг овоолго руу дамжуулдаг. Oversize material is automatically recirculated back into the secondary crusher circuit.

Хэрэглээний хамрах хүрээ: Гангийн нэгдсэн үйлдвэрүүдэд тохиромжтой, бие даасан шаар боловсруулах гүйцэтгэгчид, and largescale construction material producers handling between 50600 цаг тутамд тонн.

Хувьсгал: Not designed for primary rock mining operations with higher compressive strengths (>250 МПа) or for processing wet, sticky materials without prior drying or specific feeder modifications.

3. ҮНДСЭН ОНЦЛОГ

HeavyDuty Primary Breaker | Техникийн үндэслэл: Reinforced manganese steel jaws/impactor bars with optimal nip angle | Үйл ажиллагааны ашиг тус: Sustained performance under high shock loads from large,dense slag pieces; reduces bridging and feed issues | ROI нөлөө: Extended service life reduces liner change frequency by an estimated 3040%, эд ангиудын бараа материал, хөдөлмөрийн зардлыг бууруулах.

AbrasionResistant Circuit Design | Техникийн үндэслэл: Strategic use of wearresistant liners in hoppers, бяоётай,and conveyor transfer points; hardened alloy blow bars/cones | Үйл ажиллагааны ашиг тус: Maintains material flow integrity and protects critical components from accelerated degradation | ROI нөлөө: Minimizes maintenance downtime and replacement part expenditure,directly improving plant availability.

Intelligent Discharge System | Техникийн үндэслэл: Hydraulic or mechanical adjustment of crusher discharge setting with centralised control | Үйл ажиллагааны ашиг тус: Allows operators to finetune final product size in minutes without stopping the plant,in response to changing feed or product demands | ROI нөлөө: Enables rapid product switching to capture premium market prices,maximising revenue from processed slag.

Металлын нэгдсэн тусгаарлалт | Техникийн үндэслэл: Overbelt magnetic separators installed at key transfer points postcrushing | Үйл ажиллагааны ашиг тус: Automatically extracts residual ferrous metal (эр төмөрц) from the aggregate stream,purging contaminants that damage downstream equipment | ROI нөлөө: Protects conveyors and final product purity,increasing product value and eliminating manual recovery labor.

Centralised Greasing & Дуусг m түвшин | Техникийн үндэслэл: Automated lubrication systems for all major bearing points with lowlevel alerts | Үйл ажиллагааны ашиг тус: Ensures optimal bearing health under highdust conditions; reduces manual lubrication tasks and associated risks | ROI нөлөө: Холхивчийн эвдрэлээс урьдчилан сэргийлнэ,төлөвлөгдөөгүй уртасгах гол шалтгаан,and reduces routine maintenance manhours.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Ерөнхий дүүргэгч үйлдвэр) | Wholesale Slag Crusher Plant Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Анхан шатны шатанд байгаа давхаргын амьдрал| 6090 days on abrasive slag | 120180 days with specialized alloys/designs| +100% сайжруулалт |
| кВт.ц тутамд боловсруулсан тонн| Lower efficiency due to improper chamber design| Optimized kinematics reduce power draw per ton| +1525% эрчим хүчний зардал |
| Spec доторх бүтээгдэхүүний гарц| Variable yield due to nonoptimized flow| Highprecision screening & recirculation ensures consistency| +1015% илүү борлуулах боломжтой бүтээгдэхүүн |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| Frequent stoppages for wear part adjustment/change| Бат бөх дизайн & accessible components increase reliability| +30% үйл ажиллагааны илүү урт хугацаа |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулах боломжтой 50 TPH хүртэл 600 TPH nominal throughput of BF Slag (задгай нягт ~1.6 т/м³).
Эрчим хүчний шаардлага: Нийт холбогдсон ачаалал ихэвчлэн хооронд 150 kw 800 кВт нь тохиргооноос хамаарна; designed for 400V/50Hz or other industrial standards.
Материалын үзүүлэлтүүд: S355JR бүтцийн гангаар хийгдсэн; critical wear components in Mn18Cr2 / T500 / AR400+ plate as applicable.
Анхдагч бутлуурын сонголтууд: Эрүүлийн тусламж (Feed size up to ~1000mm) эсвэл Анхдагч цохилтот бутлуур.
Хоёрдогч бутлуурын сонголтууд: Гидравлик конусан бутлуур (for harder slags) or Secondary Impact Crusher (for cubical shaping).
Plant Dimensions: Variable based on capacity; typical footprint range from 15m x 25m up to 30m x 50m for full circuit with stockpile conveyors.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; тоосонцор ялгаруулах орон нутгийн стандартад нийцсэн тоос дарах систем.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Integrated Steel Mill – Slag Valorization

Сорилт: A major steel producer was landfilling converter slag at significant cost while purchasing road base material externally.Slag hardness variability caused excessive wear in their existing crushers.
Хариу: Implementation of a turnkey Wholesale Slag Crusher Plant featuring a primary impactor with hydraulic adjustment and highwear resistance alloys,followed by a secondary cone crusher for precise control.
Үр дүн:The plant now processes over 250 TPH of steel slag.Aggregate meets national road authority specifications,yielding over $1.2M annual revenue while eliminating $250k in landfill fees.Wear part life increased by over 80%.

Construction Materials Contractor – MultiSite Operations

Сорилт:A contractor winning bids across multiple demolition sites needed mobile processing but required higher capacityand durability than standard portable rock plants could offer against reinforced concreteand demolition debris containing metallic waste.
Хариу:A semimobile Wholesale Slag Crusher Plant skidmounted configurationwith integral magnetic separationand heavyduty prescreening.Deployed across three major urban renewal projects over two years.
Үр дүн:The plant achieved consistent throughput of180 TPH on mixed demolition materials.Product quality met strict recycling aggregate specs.Residual metal recovery provided additional scrap revenue.Plant relocation between sites was completed within one week per move,maximizing equipment utilization.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our Wholesale Slag Crusher Plants are offered in tiered configurations:

Стандарт үүргийн багц: Тогтвортой байхын тулд,fairly abrasive slags.Includes core crushing,Дэлгэц авах,and basic conveying.Capacities up to150TPH.Idealfor predictable operations focused on capex minimization.
Heavy Duty Package (Санал болгож байна):For highly abrasive,variable composition slags.Includes upgraded wear packages,magnetic separatorsat all stages,and automated lubrication.Capacities150–400TPH.Maximizes uptimeand total costofownership value.
Түлхүүр гардуулах дээд зэрэглэлийн багц: Includes full electrical control housewith PLC automation,dust suppression/filtration systems,and extended commissioning support.For capacities exceeding400TPHor fully automated facilities requiring minimal operator intervention.

Optional features include telescopic radial stackers,wash systemsfor fines recovery,and remote monitoring telematics.Service packages rangefrom annual inspection plans tooffsite rotor/cap rebuild servicesand guaranteed spare parts availability.Financing options including equipment leasingand projectbased financing solutions are availableto assistwith capital expenditure planning.

8. Түгээмэл асуултууд

Q1:What levelof preparationis requiredfor incoming slug feed?
Аг:The plantis designedto handlerunofmill(RoM)slag directfromthe pitor stockpile.Optimal performance assumesfeed sizewithin themaximum dimensionspecifiedfortheprimarycrusheravoidanceof excessive"нарийн торгог"below30mmloadingthe primary chamberis beneficialbut not mandatorydue toprescreenintegration

Q2:Canyourplantbe integratedintoourexistingmaterialhandlingconveyorsystem?
A Yes Engineeringreviewsofyourcurrentlayoutare standard OurcontrolscanbeinterfacedwithmasterPLCsystems Conveyordischargeheightsandratesareconfiguredtomatchyourupstreamordownstreamequipment

Q3:Ердийн суурилуулалт, ашиглалтад оруулах хугацаа гэж юу вэ?
A Foraskid mountedorsemi mobileplant onsitecommissioningtakesapproximately twotothreeweeksfollowingfoundationpreparation Fixedplantsrequiremoreextensivecivilworkswithtypicaltimelinesof eighttotwelveweeksfromgroundbreakingtofulloperation

4-р улирал:Doyouprovidewearpartconsumablesguarantees?
A Wearpartperformanceisdirectlylinkedtofeedmaterialcharacteristics Weofferperformancebasedguaranteesontonnageprocessedperwearpartsetbackedbyourmaterialsscience laboratoryanalysisofyourspecificslag sample

Q5:Манай операторууд болон засвар үйлчилгээний ажилтнуудад ямар сургалт явуулдаг?
A Comprehensiveonsitetrainingisprovidedduringcommissioningcoveringnormaloperation startupshutdowns routine maintenancechecksandsafetyprocedures Detailedmanualsandschematicare suppliedindigitalformat

Q6:Arethereoptionsfordustcontroltomeetstrictenvironmentalregulations?
A Standardplantsincludeintegratedwaterspraysystemsattransferpoints Forstricterrequirements wecanintegratebaghousefilterdustcollectionsystemsorprovideengineeringfortheirretrofit

Q7 Howdoesthepricingmodelworkforoptionalfeaturesorservicepackages?
A Baseplantpricingisclear Equipmentoptionsarepricedàlacarte Servicepackagesaretypicallyannualsubscriptionsbasedonanticipatedoperatinghours Allcommercialtermsaredetailedinproposalpriortoanycommitment