1. PAINPOINT DRIVE NOLEING

Are you managing the escalating costs and logistical complexities of sourcing sand and gravel? Relying on inconsistent thirdparty suppliers directly impacts your project timelines, budget control, болон Бүтээгдэхүүний эцсийн чанар. Нийтлэг бэрхшээлүүд орно:

Unpredictable Supply & Cost Volatility: Market fluctuations and transportation bottlenecks lead to budget overruns and project delays.
Inconsistent Material Specification: Variations in grain size, composition, and cleanliness from external suppliers compromise the integrity of your concrete or asphalt mixes.
Lack of Operational Control: Dependence on external parties limits your ability to adjust to projectspecific demands or urgent schedule changes.
Hidden Logistics & Quality Costs: Expenses related to quality testing, rejection handling, and lastminute sourcing erode your profit margins.

What if you could transition from a reactive purchaser to a strategic producer? How would direct control over your aggregate supply chain affect your operational resilience and bottom line?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: MOBILE TRACKMOUNTED CRUSHING AND SCREENING PLANTS

A mobile trackmounted crushing and screening plant is a selfcontained processing system that enables insitu production of sand and gravel. It transforms raw feed material (жишээ нь e., bank run, oversize rock, river deposits) into precisely graded commercial aggregates at the extraction site.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээл & Анхдагч бутлах: Raw material is loaded into a vibrating feeder, conveying it to a jaw or impact crusher for initial size reduction.
2. Хоёрдогсе боловсруулах & Дэлгэц авах: Crushed material is conveyed to a secondary cone crusher for further refinement, then fed onto multideck vibrating screens.
3. Product Sorting & Хувьцаа: Screens separate material into designated product sizes (жишээ нь e., coarse gravel, fine sand). Conveyors transfer sorted aggregates to individual stockpiles for immediate use or transport.

Хэрэглээний хамрах хүрээ: Ideal for establishing temporary or permanent pits, processing demolition concrete for recycled aggregate, and developing satellite quarries near large construction projects.

Гол хязгаарлалтууд: Requires suitable feed material meeting geological criteria; not a substitute for a highvolume stationary plant for megascale, multidecade quarry operations.

3. ҮНДСЭН ОНЦЛОГ

Direct Feed System | Техникийн үндэслэл: Integrated vibrating grizzly feeder with bypass chute | Үйл ажиллагааны ашиг тус: Removes natural fines and undersize material before primary crushing, reducing crusher wear and increasing effective capacity | ROI нөлөө: Lowers wear part costs by up to 18% and improves total throughput

Hybrid DieselElectric Drive | Техникийн үндэслэл: Diesel generator powers full electric crusher and conveyor motors | Үйл ажиллагааны ашиг тус: Significant fuel savings versus purely hydraulic drives, with precise motor control for consistent product grading | ROI нөлөө: Талбайн өгөгдлийг харуулж байна 2230% reduction in fuel consumption per ton of material processed

Advanced Process Automation | Техникийн үндэслэл: PLCbased control system with touchscreen interface | Үйл ажиллагааны ашиг тус: Your operators can monitor performance, тохиргоог тохируулах, and diagnose issues from a central location | ROI нөлөө: Reduces unplanned downtime by facilitating proactive maintenance; improves yield consistency

Шуурхай тохиргоо & Захиалга | Техникийн үндэслэл: Hydraulic folding conveyors, track mobility, and integrated jacking system | Үйл ажиллагааны ашиг тус: Plant can be operational within hours of arrival on site and easily moved between pits | ROI нөлөө: Maximizes equipment utilization across multiple projects; eliminates costly permanent foundations

MultiLayer Precision Screening | Техникийн үндэслэл: Highfrequency vibrating screens with adjustable throw and tensioning | Үйл ажиллагааны ашиг тус: Produces up to four calibrated aggregate products simultaneously with minimal blinding | ROI нөлөө: Increases saleable product yield from each ton of feed; meets strict ASTM/EN specifications

HeavyDuty Component Access | Техникийн үндэслэл: Hydraulically folding service platforms and wide crusher doors | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid maintenance and wear part replacement for mechanics | ROI нөлөө: Cuts scheduled service time by approximately 40%, жилийн ажлын цагийг нэмэгдүүлэх

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Зөөврийн үйлдвэр) | Mobile TrackMounted Solution | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Fuel Consumption per Ton Processed| 0.8 1.1 liters/tonne| 0.6 0.7 liters/tonne| ~25% improvement |
| Average Setup / Teardown Time| 23 working days| < 8 цаг| ~80% faster relocation |
| Crusher Wear Life (Зүлгүүрийн материал)| ~450 ажлын цаг| ~550 operating hours| ~22% longer service life |
| Product Yield (InSpec Material)| ~8588% of feed mass| ~9093% of feed mass| ~5% increase in saleable product |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: Загваруудаас авах боломжтой 150 нь 400 tonnes per hour final product output.
Power Plant: Суурө 4 Эв нь / Stage V compliant diesel generator sets from 250 кВА хүртэл 500 кВА.
Анхдагч бутлуурын сонголтууд: Эргүүл (feed size up to 650mm) or horizontal shaft impactor (for softer rock/recycling).
Хоёрдогч crusher: Cone crusher with hydraulic setting adjustment for precise product shaping.
Main Screen: Heavyduty tripledeck vibrating screen (1620 sqm screening area).
Track Mobility: Hydraulic track drive system with remote control movement capability.
Operating Dimensions (LxWxH): Approximately 28m x 3m x 4m (transport mode); expands during operation.
Байгаль орчны үйл ажиллагааны хүрээ: Designed for 20°C to +45°C ambient temperatures; dust suppression system standard.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Regional Construction Contractor & Aggregate Supplier

Сорилт: Needed consistent supply of DOTspec aggregates for highway projects across a wide region; thirdparty supplier costs became prohibitive.
Хариу: Deployed one mobile trackmounted plant to establish shortterm pits at two different project corridors.
Үр дүн: Achieved direct control over supply, reducing aggregate cost per ton by 35%. Produced over 120,000 tons of material across two seasons.

Элс & Gravel Pit Operator Expanding Product Line

Сорилт: Existing stationary plant could not efficiently produce manufactured sand (бутлуурын тоос) required for concrete mix customers.
Хариу: Integrated a mobile crushing/screening plant with a dedicated sand classification module as a supplementary processing line.
Үр дүн: Added two new highvalue spec sand products to their portfolio without major capital investment in the fixed plant. Increased overall site revenue by an estimated 18%.

Уналт & Recycling Specialist

Сорилт: Needed to process reinforced concrete demolition waste into clean RCA (Дахин боловсруулсан бетонон дүүргэгч) at various urban sites with space constraints.
Хариу: Utilized a mobile jaw/impactor/screen combination plant equipped with an overband magnet.
Үр дүн: Processed over 65,000 tons of rubble onsite annually, creating saleable RCA while eliminating landfill tipping fees—transforming a cost center into a profit center.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Үнийн шатлал:
Үндсэн тохиргоо (HighProduction Gravel): Focused on highvolume production of coarse aggregates.
Дээд зэрэглэлийн тохиргоо (Washed Sand & Хайрга): Includes integrated cyclones or screw classifiers for washed spec sand production.
Recycling Configuration: Enhanced with stronger magnets, air separators, and impact crushers optimized for concrete/asphalt recycling.

Нэмэлт шинж чанарууд: Remote telematics monitoring package; additional stacking conveyors; hybrid power connection capability; advanced water recycling systems.

Үйлчилгээний багцууд: Choose from scheduled maintenance plans offering guaranteed parts availability/labor rates or comprehensive fullservice contracts covering all wear parts except liners.

Санхүүжилтийн сонголтууд: Solutions include equipment leasing/purchase plans tailored to cash flow cycles typical in bulk materials production.

Түгээмэл асуултууд

1. What type of raw feed material is required?
The plant requires competent feed material that can be excavated without blasting (жишээ нь e., bank run gravels). A preliminary geotechnical assessment is recommended to confirm suitability.

2. How does this solution impact our existing logistics?
It fundamentally shifts logistics from transporting heavy finished aggregates over long distances to moving only the processing plant periodically between source locations closer to enduse sites.

3. What are the primary operational cost drivers?
The main variables are fuel consumption based on material hardness/density; wear part replacement cycles dependent on abrasiveness; screen media life based on wire tensioning practices.

4. What technical support is available during commissioning?
Commissioning includes comprehensive operator training conducted at your site by factorycertified technicians covering daily operation routine maintenance procedures troubleshooting protocols safety systems functionality checks startup/shutdown sequences performance optimization techniques best practices documentation review handover signoff process completion criteria verification postcommissioning followup schedule establishment remote support access setup reporting requirements clarification warranty terms explanation spare parts ordering procedure demonstration record keeping recommendations final report issuance debrief meeting scheduling future service plan discussion optional upgrades presentation feedback collection continuous improvement suggestions documentation archiving knowledge transfer confirmation competency assessment optional certification issuance process completion acknowledgment next steps planning longterm partnership framework establishment mutual success metric 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