1. PAINPOINT DRIVE NOLEING

Ашиглалтын зардал нэмэгдэж, урьдчилан таамаглах боломжгүй зогсолт нь таны үндсэн бутлах хэлхээний ашигт ажиллагаанд сөргөөр нөлөөлж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, the primary crushing stage is a critical bottleneck where failures have exponential consequences. Common challenges with suboptimal gyratory crushers include:
Төлөвлөөгүй хэт их сул зогсолт: Mechanical failures or lengthy maintenance procedures can halt upstream mining and downstream processing, алдагдсан үйлдвэрлэл нь цагт хэдэн арван мянган зардал.
Онцгой үйл ажиллагааны зардал: Premature wear part replacement, боловсруулсан тонн тутамд эрчим хүчний зарцуулалт өндөр, and frequent retightening of critical assemblies drive up your costperton metric.
Тохиромжгүй бүтээгдэхүүний хэмжээ: Fluctuations in discharge settings lead to poor feed for secondary crushers and milling circuits, reducing overall plant efficiency and recovery rates.
Хөдөлмөр эрчимтэй засвар үйлчилгээ: Цогцолбор, timeconsuming procedures for mantle changes or spider assembly servicing require specialized crews and extend maintenance windows.

Is your operation equipped to handle increasing ore hardness and throughput demands while controlling costs? The foundation of an efficient comminution circuit lies in a reliable, highcapacity primary crusher.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: HEAVYDUTY GYRATORY CRUSHER

This heavyduty gyratory crusher is engineered for continuous, hightonnage primary crushing of runofmine ore and blasted rock. It operates on the fundamental principle of a gyrating mantle within a concave crushing chamber, delivering consistent compressive breaking force.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Large feed material is directed into the top of the crusher via dump trucks or a shovel, entering the gap between the mantle and concaves.
2. Шахах бутлах: The eccentrically driven main shaft causes the mantle to gyrate, applying progressive compressive force to reduce material size.
3. Ахах: Crushed material falls by gravity through the narrowing chamber until it reaches the desired size and exits through the bottom discharge opening (OSS).
4. Тасралтгүй ажиллагаа: The design allows for continuous feeding and crushing, making it ideal for highvolume fixedplant applications.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for largescale mining (зэс, төмрийн хүдэр, Алт), major quarry operations, and highcapacity aggregate production requiring throughput from 2,000 дээр нь 10,000 цагдаа. Excels with hard, зүлгүүрийн материал.
Хувьсгал: Бага тоннын үйл ажиллагаанд тохиромжгүй (<1000 цагдаа) хөрөнгийн өндөр өртөгтэй холбоотой. Requires a stable concrete foundation and significant vertical space for installation. Not designed for recycling or asphalt materials.

3. ҮНДСЭН ОНЦЛОГ

Patented QS Spider Design | Техникийн үндэслэл: Monolithic top shell casting with integrated rim liners | Үйл ажиллагааны ашиг тус: Eliminates traditional spider bushing wear points and reduces risk of dust ingress to the eccentric bushing | ROI нөлөө: Талбайн өгөгдөл нь a 40% reduction in spiderrelated maintenance time and associated costs.

Лабиринтын тамга & Поршений цагираг систем | Техникийн үндэслэл: Multistage sealing protecting critical eccentric components | Үйл ажиллагааны ашиг тус: Prevents contamination from dust and water ingress while allowing lubrication system to function optimally | ROI нөлөө: Extends major bearing service life by up to 30%, deferring sixfigure rebuild costs.

Автомат тохируулгын зохицуулалт (ASR) | Техникийн үндэслэл: Hydromechanical adjustment system with digital control interface | Үйл ажиллагааны ашиг тус: Allows operators to adjust crusher discharge setting under load in minutes versus hours | ROI нөлөө: Бутлахгүй байх хугацааг багасгана; үйлдвэрлэлийн туршилт харуулж байна a 15% increase in annual available operating hours.

Дүрэм & Mantle Alloy Optimization | Техникийн үндэслэл: Metallurgical analysis leading to proprietary manganese steel alloys with microalloying elements | Үйл ажиллагааны ашиг тус: Provides optimal balance of hardness and toughness for specific ore abrasiveness/impact | ROI нөлөө: хүртэл хүргэнэ 20% longer service life per set compared to standard OEM parts, зардлыг бууруулах.

Integrated Smart Sensor Platform | Техникийн үндэслэл: Realtime monitoring of pressure, хэм, байр суурь, and vibration at key bearing points | Үйл ажиллагааны ашиг тус: Enables predictive maintenance scheduling by identifying trends before failure occurs | ROI нөлөө: Reduces unplanned stoppages by an estimated 60%, protecting downstream revenue flow.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт жишиг | Манай эргэлтэт бутлуурын шийдэл | Баримтжуулсан давуу тал |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах) | 92 94% жилийн олдоц >95% жилийн олдоц >3% сайжруулалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Материалаас хамаарч өөр өөр байдаг; суурь = 100% Шалтгаална, хамаарна 12% reduction in specific energy Improved motor load efficiency |
| Mantle Change Out Time Average 2436 hours Average <20 hours ~30% faster turnaround |
| Part Life өмс (Convexes) Суурь = 100% lifecycle Up to +20% extended life Lower consumable cost per ton crushed |
| Throughput Capacity Rated design capacity Consistently achieves +57% above rated capacity Higher peak tonnage capability |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Хүчин чадлын хүрээ: -аас тохируулж болох загварууд 2,000 TPH хэтэрсэн 12,000 TPH based on feed size and material characteristics.
Миний биарын хүчин: Heavyduty synchronous motors from 450 кВт хүртэл 1,200 kw (600 1,600 Царгуур), үүргийн шаардлагад тохируулсан.
Тэжээх: Gape-ийн хэмжээ 1,370 mm (54") Шалтгаална, хамаарна 1,830 mm (72").
Үндсэн хүрээ & Нягтлан нь: Өндөр хүчдэлийн ган хавтангаар үйлдвэрлэсэн; mainshaft forged from highstrength alloy steel; concaves/mantles in premiumgrade manganese steel alloys.
Физик хэмжээсүүд (Ердийн том загвар): Total height ~67 meters; installed weight approximately 350 550 метр тонн (тэжээлийн бункерээс бусад).
Байгаль орчны үйл ажиллагааны хүрээ: 40 ° C-аас + 50 ° C хүртэлх орчны температурт зориулагдсан; dustproofed enclosures standard; Арктик эсвэл халуун орны багцуудыг авах боломжтой.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Зэсийн уурхайн өргөтгөлийн төсөл

Сорилт: A major copper operation needed to increase plant throughput by 25% but was constrained by an aging primary crusher causing weekly unplanned downtime events.
Хариу: Installation of a new highcapacity gyratory crusher with integrated smart sensors and automated setting controls.
Үр дүн: Achieved sustained throughput at +28% above old capacity with annual availability reaching 96%. Predictive alerts reduced mechanical downtime by over USD $1.2M in lost production value in the first year.

Боржин чулуун дүүргэгчийн карьер

Сорилт: High silica content granite was causing accelerated concave wear every six weeks on existing equipment, leading to frequent costly shutdowns and inconsistent product gradation.
Хариу: Implementation of a robust gyratory crusher paired with applicationspecific concave alloy liners.
Үр дүн:Liner service life extended to nine weeks consistently while maintaining tighter product size control (+/5mm). This change yielded a direct reduction in liner inventory costs by onethird annually.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our wholesale distribution model provides direct access without intermediary markups.

Үнийн шатлал: Pricing is structured based on size/capacity (жишээ нь e., MKII series vs MKIII series), starting at entrylevel capital investment scaling appropriately for larger configurations.
Нэмэлт шинж чанарууд & Багцууд: Key options include advanced lubrication filtration systems fully automated wear part monitoring packages custom feed plate designs for sticky material conditions extended warranty plans covering major structural components
Үйлчилгээний багцууд: Choose from Bronze Silver Gold tiers covering scheduled inspections parts supply predictive analytics support emergency field service response times
Санхүүжилтийн сонголтууд: We facilitate partnerships with industrial equipment financiers offering competitive leasetoown structures operating expensebased financing or traditional term loans tailored project financing can be arranged

8. Түгээмэл асуултууд

Q1 Are your gyratory crushers compatible with existing plant infrastructure like feeders conveyors bins?
A1 Yes dimensional drawings power requirements foundation loads are provided early Standard discharge hoppers can be adapted Interface points are designed according global standards ensuring integration feasibility

Q2 What is typical installation commissioning timeline?
A2 For greenfield projects total timeline depends on foundation readiness Typically erection takes weeks followed by days mechanical commissioning weeks supervised performance testing Brownfield replacements can be expedited

Q3 How does this equipment impact my overall plant energy consumption?
A3 The optimized kinematics higher efficiency motors result lower specific energy use kWh per ton crushed This reduces operational expenditure improves sustainability metrics

Q4 What commercial terms are standard?
A4 Standard terms involve progress payments tied manufacturing milestones FOB shipping point Incoterms Longterm partners may qualify net payment terms after established credit history

Q5 What training is provided operational staff?
A5 Comprehensive training covers safe operation routine maintenance troubleshooting procedures Training conducted onsite during commissioning includes detailed manuals digital resources

Q6 Can you supply wear parts compatible other OEM crushers?
A6 Yes our foundry produces premium compatible liners spiders other wear components several legacy models often superior metallurgy competitive pricing

Q7 How do you handle urgent breakdown situations?
A7 Our Goldtier service package guarantees priority parts dispatch dedicated technical support hotline If required field service engineers can be mobilized within agreed response windows detailed SLA