1. PAINPOINT DRIVE NOLEING

Are your aggregate production targets consistently undermined by equipment mismatch? Стандарт, offtheshelf crushing and screening plants often force operational compromises, leading to tangible losses. Эдгээр нийтлэг сорилтуудыг авч үзье:
Underperformance: A plant sized for limestone struggles with abrasive granite, causing premature wear, төлөвлөөгүй сул зогсолт, ба а 1525% drop in throughput.
Уян хатан бус байдал: Зах зээлийн эрэлт хэрэгцээ өөрчлөгдөж байна, but your fixedconfiguration line cannot efficiently produce a new spec product without costly, timeconsuming modifications.
Онцгой үйл ажиллагааны зардал: Inefficient layout and nonoptimized component interaction increase fuel/power consumption per ton and elevate maintenance labor hours.
Хөлийн хязгаарлалт: Available site space is limited, preventing the deployment of a standard modular setup that meets your required capacity.
Интеграцийн толгой өвдөх: Adding new equipment to an existing flow creates bottlenecks, transfer point issues, and control system conflicts.

What if your plant was engineered from the ground up to address your specific material, site, and output goals? This is the fundamental question driving the need for customized solutions.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: CUSTOMIZED CRUSHING AND SCREENING SOLUTIONS

A Customized Crushing and Screening Plant is a purposeengineered system where primary, дунд, and tertiary crushers, дэлгэц, дамжуулагч, and control systems are selected and integrated as a cohesive unit. The workflow is tailored but follows a key optimized sequence: (1) Primary size reduction matched to feed material hardness and size; (2) Strategic prescreening to remove fines or scalp oversize; (3) Closedcircuit secondary/tertiary crushing for precise product shaping; (4) Final screening into multiple product fractions; (5) Centralized logic control for coordinated operation. These systems are designed for operations with specific longterm requirements where volume, Тайлбар бичиг, or space preclude standard models. They are not typically suited for shortterm projects requiring rapid deployment without capital commitment.

3. ҮНДСЭН ОНЦЛОГ

Engineered Flow Design | Техникийн үндэслэл: Dynamic process simulation software | Үйл ажиллагааны ашиг тус: Eliminates bottlenecks and ensures all components operate at peak synergistic efficiency | ROI нөлөө: Achieves rated plant capacity consistently, maximizing asset utilization and revenue potential.

Component Synergy Selection | Техникийн үндэслэл: Proprietary compatibility matrices based on duty cycle analysis | Үйл ажиллагааны ашиг тус: Crusher chambers, дэлгэцийн хэвлэл мэдээллийн төрлүүд, and conveyor speeds are matched to prevent overloading or underutilization | ROI нөлөө: Тодорхой эрчим хүчний хэрэглээг бууруулдаг (кВт.ц/тн) хүртэл 18% versus mismatched assemblies.

Structural Optimization | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) даацын байгууламж дээр | Үйл ажиллагааны ашиг тус: Delivers robust support with minimized weight and adaptable footprint for challenging sites | ROI нөлөө: Lowers foundation costs and expands viable installation locations without structural compromise.

Proactive Maintenance Architecture | Техникийн үндэслэл: Strategically placed smart sensor points and accessible service platforms | Үйл ажиллагааны ашиг тус: Enables conditionbased monitoring and reduces service time for liner changes, belt maintenance, and bearing inspections | ROI нөлөө: Cuts planned maintenance downtime by an average of 30% through improved access and predictability.

Scalable Control Integration | Техникийн үндэслэл: Modular PLC/SCADA systems with standardized communication protocols | Үйл ажиллагааны ашиг тус: Provides singlepoint operational control with easy future expansion capability for added circuits or peripherals | ROI нөлөө: Protects initial automation investment and simplifies future upgrades.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Modular Plant) | Customized Crushing Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Tons per Hour Consistency| +/ 12% from rated capacity due to suboptimal flow | +/ 5% from engineered design capacity| +7% Effective Utilization |
| Нэг тонн элэгдлийн зардал| Based on average material assumptions| Calculated & mitigated for your specific abrasion index & Цахатар агох конарсан| Шалтгаална, хамаарна 22% Бууралт |
| Захиалга & Дахин тохируулах хугацаа| 23 weeks for disassembly/reassembly| Streamlined due to purposedesigned modules & баримт бичиг| ~35% Faster Redeployment |
| Газар дээр нь суурилуулах ажил| High due to fitup adjustments & тохиролцох| Minimized through factory preassembly & testing of subsystems| ~25% Fewer ManHours |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Техникийн үзүүлэлтийг төслийн шаардлагаар тодорхойлно. A typical midrange customized plant framework includes:

Хүчин чадлын хүрээ: 200 нь 800 цаг тутамд тонн (Цагдаа), engineered for specific material density (жишээ нь e., 1.6 t/m³ crushed granite).
Эрчим хүчний шаардлага: Integrated electrical system from 800 кВА хүртэл 2500 кВА; designed for grid or genset supply with softstart capabilities.
Материалын үзүүлэлтүүд: Wear liners in primary zones specified as Mn18Cr2 or higher; chute work in AR400 steel; dust suppression spray points at all transfer stations.
Физик хэмжээсүүд: Layout engineered to client’s spatial constraints; typical footprint range from 40m x 70m to 60m x 120m.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан; dust emission controls designed to meet local particulate matter (PM10/PM2.5) дүрэм журам.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын өргөтгөл | Сорилт: A quarry needed to increase production of railway ballast and concrete aggregate simultaneously without expanding its permitted site boundary. Standard plants required too much space. Хариу: Компактыг хэрэгжүүлэх, verticaldesign customized crushing circuit featuring a highreductionratio cone crusher in closed circuit with a multideck screen stacked over the feed conveyor. Үр дүн: Achieved target 600 TPH output within the existing footprint; produced precisely cubical ballast product meeting ASTM D448 specifications; reduced overall plant height by 25%, simplifying dust enclosure.

Urban Recycling Operation | Сорилт: Processing construction & demolition waste with highly variable composition led to frequent jamming in standard impactors and excessive wear from hidden rebar. Хариу: A customized heavyduty crushing circuit centered on a slowspeed, hightorque sheartype primary crusher followed by an overhead crossbelt magnet and an aggressive prescalping screen. Үр дүн: Throughput of mixed C&D waste stabilized at 220 Цагдаа; reduced unplanned stoppages by over 60%; extended wear part life on primary unit by approximately 40%.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Customized crushing solutions are capital investments structured around project scope:

Үнийн шатлал: Based on system complexity—(1) Basic Customization (component selection/layout), (2) Full Circuit Design & Барих / байгуулах (greenfield systems), (3) Legacy System Retrofit & Нэгтгэх.
Нэмэлт шинж чанарууд: Advanced automated level sensing, remote telematics packages for performance tracking, supplemental noise abatement enclosures,
spare part kits aligned with predicted wear schedules.
Үйлчилгээний багцууд: Typically include firstyear comprehensive warranty + optional extended coverage plans covering parts/labor or inspectionbased maintenance contracts.
Санхүүжилтийн сонголтууд: Project financing available through partner institutions covering equipment leasing/purchase agreements tailored around project startup timelines.

8. Түгээмэл асуултууд

1. How do you ensure the customized plant design will perform as modeled? We employ industrystandard process simulation software validated against decades of field data from thousands of installations. Key performance guarantees are established during the engineering phase based on your provided material samples.
2. What is the typical lead time from design approval to commissioning? For a full custom circuit designbuild project using established componentry like our own cone crushers or screens lead times typically range between eight months depending on final specifications
3.
4.Can we integrate existing equipment we own into the new custom flow? Yes integration feasibility studies are part of our initial assessment We evaluate compatibility control integration potential
5.What does aftersales support look like compared
6.Are there financing structures that align payments with projected production increases from the new plant?
7.How do you handle ongoing technical support