1. PAINPOINT DRIVE NOLEING

Are you managing crushing operations where equipment costs and unpredictable performance directly impact your bottom line? Common challenges with standard crushers include inconsistent final product gradation, leading to rejected loads and remixing costs. High wear part consumption from abrasive materials results in frequent, costly shutdowns for liner changes. Цааш нь, limited configurability often means a single machine cannot efficiently handle multiple contracts with different material specifications, forcing suboptimal equipment use or additional capital outlay.

These issues translate into measurable costs: unplanned downtime exceeding 20 сар бүр цаг, wear part expenses consuming over 30% of operational maintenance budgets, and lost revenue from an inability to bid on diverse projects. How can you stabilize your operational costs, ensure consistent product quality to meet specifications, and improve the flexibility of your crushing circuit without a prohibitive capital investment? A strategic equipment selection is critical.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

This white label stone crusher machine is a primarytosecondary level jaw crusher engineered for reliable reduction of hard rock, боржин чулуу, сагссах, голын хайрга, мөн дахин боловсруулсан бетон. It provides a costeffective entry point or replacement unit for fixed and mobile crushing setups.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Material is loaded via excavator or wheel loader into the vibratory grizzly feeder.
2. Анхдагч бутлах: Material enters the crushing chamber where a highinertia flywheel drives the robust jaw plates to apply compressive force.
3. Хэмжээ тусгаарлах: Crushed material passes onto a discharge conveyor; an optional integrated prescreen can bypass fines to increase throughput.
4. Тохируулга: Хаалттай талын тохиргоо (Css) is hydraulically adjustable to alter final product size without stopping the machine.
5. Ахах: Sized aggregate is conveyed to stockpile or secondary crusher.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Quarry primary crushing, aggregate production for road base, барилгын нураах дахин боловсруулах, mining pilot plants.
Хувьсгал: Not designed as a tertiary crusher for producing manufactured sand below 20mm as a sole function. Maximum feed size and abrasion index must align with model specifications.

3. ҮНДСЭН ОНЦЛОГ

Гидравлик CSS тохируулга | Техникийн үндэслэл: Dualacting hydraulic cylinders control the toggle plate position. | Үйл ажиллагааны ашиг тус: Operators can change product size in under 2 алсын удирдлагаар дамжуулан минут, adapting to different contract specs during a single shift. | ROI нөлөө: арилгадаг 12 hours of downtime per size change event, increasing annual utilization by approximately 5%.

Хүчитгэсэн танхимын дизайн | Техникийн үндэслэл: Highstrength welded steel frame with bolted reinforcement at stress points. | Үйл ажиллагааны ашиг тус: Withstands cyclical loading from hard rock without frame fatigue or misalignment, бүтцийн ашиглалтын хугацааг уртасгах 60,000 цаг. | ROI нөлөө: Гамшигт хүрээний эвдрэлийн эрсдлийг бууруулдаг, protecting the core capital asset and avoiding replacement costs exceeding 60% of a new machine.

Оновчтой кинематик & Jaw Plate Profile | Техникийн үндэслэл: Computermodeled stroke profile and corrugated jaw plate geometry maximize nip angle and reduce slabby product. | Үйл ажиллагааны ашиг тус: Produces more cubical product with fewer fines generation in the primary stage, improving yield of spec aggregate. | ROI нөлөө: Талбайн өгөгдөл нь a хүртэл харагдана 8% improvement in saleable product yield per ton of feed material.

Төвлөрсөн тослох цэгүүд | Техникийн үндэслэл: Lube lines routed from common access panels to all major bearing points. | Үйл ажиллагааны ашиг тус: Enables complete routine lubrication in under 15 minutes by one technician, ensuring bearing longevity and preventing seizure failures.| ROI нөлөө: Урьдчилан сэргийлэх засвар үйлчилгээг стандартчилдаг (Хасинем), reduces PM labor time by 40%, and prevents unplanned stoppages due to lubrication neglect.

Модульчлагдсан эд ангиудын загвар | Техникийн үндэслэл: Symmetrical jaw plate design and segmented cheek plates allow rotation for even wear utilization.| Үйл ажиллагааны ашиг тус: Extends intervals between full wear part changes by up to 30%. When replacement is needed, components are manageable without specialized heavy lifting gear on site.| ROI нөлөө: Lowers costperton for wear metals by optimizing material use and reducing service complexity.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Харьцуулж болох анги) | White Label Stone Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Part Life өмс (Зүлгүүрийн боржин чулуу) | ~120,000 тонн | ~150,000 MT | +25% |
| CSS тохируулах хугацаа (Механик vs. Гидравлик)| 4590 хоёр хоног | <2 хоёр хоног| 96% сул зогсолт |
| Эрчим хүч ердийн клуб (Дундаж. т/с/кВт.ц)| 0.85 т/с/кВт.ц| 0.92 т/с/кВт.ц| +8% Бүтээмж |
| 10м-т дуу чимээ ялгаруулах| ~110 дБА| ~105 дБА| 5 дБА |
| Бүтэлгүйтэл хоорондын дундаж хугацаа (MTBF)| ~1200 цаг| ~1500 цаг| +25% |

Based on field performance data tracking major mechanical failures.

5.ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын тэмдэглэгээ: WLJC4860
Crusher хэлбэр: Нэг унтраалгатай толгойн хазгай хацарт бутлуур
Тэжээх: 1200мм х 1500 мм (48" x 60")
Макс тэжээлийн хэмжээ: 1000мм (40")
Хажуу талын тохиргооны хүрээ: 150мм 300мм (6" 12")
Хүчин чадлын хүрээ (CSS-ээс хамаарч өөр өөр байдаг & Түүхий эд): 350 800 цагт MT
Жолооны эрчим хүчний шаардлага: 200 kw (250 Царгуур) цахилгаан гар автомот
Суулгасан нийт хүч (Тэжээгч & Дамжуулагч): 260 kw
Үндсэн хүрээний барилга: Hardox® steel plate on stress points
Flywheel Diameter: 2200мм (Dual configuration)
Approximate Machine Weight (Зөвхөн бутлуур): 62,000 кг
Ашиглалтын температурын хүрээ: 20°C-аас +45 °C хүртэл
Тоос дарах: Preplumbed ports for water spray bars

6\. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Бүс нутгийн агрегат үйлдвэрлэгч & Гүйцэтгэгч | Сорилт: Needed a versatile primary crusher for multiple satellite pits producing different spec road base (Type I & Би). Changing jaw settings on their old unit was laborintensive, causing them to decline smaller contracts.| Хариу: Implementation of the WLJC4860 white label stone crusher as the mobile primary in a threepit rotation.| Үр дүн: Hydraulic adjustment enabled quick reconfiguration between sites. The producer increased contract win rate by an estimated 15% and reduced nonproductive setup time by 28 hours per month across all sites.

Urban Demolition Recycling Specialist | Сорилт: Processing reinforced concrete with high rebar content caused frequent jams in their existing impactorbased primary system,damaging aprons and rotors.| Хариу: Replaced the impactor with the white label jaw crusher as the primary breaker.The compressive force effectively shears rebar while reducing concrete to manageable size.| Үр дүн: Jams decreased by over 90%. Wear costs on the primary unit fell by approximately 40%,and downstream equipment experienced less shock loading.Extended annual operating window by an estimated 3 weeks due to reduced maintenance stops.

7\. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our white label stone crusher program is structured for clarity and scalability:

• Тоног төхөөрөмжийн үнийн шатлал:

1\. Үндсэн машины багц:Нутгах,мотор хөтчүүд,үндсэн хамгаалалт.
2\. Үйл ажиллагааны бэлэн багц:Нутгах,чичиргээт гризли тэжээгч,diesel generator module(шаардлагатай бол),гадагшлуулах конвейер,болон явган хүний ​​зам.
3\. Turnkey Mobile Package:Fully mounted on tracked or wheeled chassis with integrated control cabin and dust suppression system.

• Нэмэлт шинж чанарууд:

Integrated prescreen module
Автомат тос тосолгооны систем
Зайнаас хянах телематик багц
Special alloy jaw plates for extreme abrasion(Xtralloy® etc.)

• Үйлчилгээний багцууд:

1\. PartsOnly Warranty(12 сар).
2\. Өргөтгөсөн дэмжлэгийн төлөвлөгөө(36 сар):Includes scheduled bearing inspection,хувцасны эд ангиудын хөнгөлөлт,болон тэргүүлэх техникийн дэмжлэг.
3\. Бүрэн үйлчилгээний гэрээ:Бүх хэсгийг хамарна,хөдөлмөр,and planned inspections based on operating hour tiers.

• Санхүүжилтийн сонголтууд:

Тоног төхөөрөмжийг шууд худалдан авах замаар авах боломжтой,captive leasing through our partners(3660 сарын нөхцөл),or through a rentaltoown agreement.Fleet operators may inquire about multiunit discount structures.

8\. Түгээмэл асуултууд

Q1:What power source options are available?
Аг:The crusher drive is designed for an electric motor as standard.A complete dieselhydraulic power pack is available as an option for fully mobile or remote site operations without grid power.

Q2:What is the compatibility with my existing plant?
Аг:The white label stone crushers are engineered to standard industry mounting footprints and discharge heights.Dimensional drawings are provided for engineering review.Conveyor interfaces can be adapted with standard transition pieces.

Q3:Манай операторуудад ямар сургалт явуулж байна?
Аг:A comprehensive operational and safety manual is supplied.We recommend a minimum oneday onsite familiarization session conducted by our technician during commissioning,focused on daily checks,CSS тохируулга,and basic troubleshooting procedures.This session can be included in service packages.

4-р улирал:Ердийн хугацаа гэж юу вэ?
A lead times vary based on configuration.Completely built units are typically available within 810 weeks from order confirmation.Custom chassis integrations may require additional time.Detailed scheduling is provided upon project initiation

Q5:What documentation supports maintenance?
A.Each machine ships with detailed parts manuals explodedview diagrams lubrication schedules bearing installation torques procedures.All documentation provided digitally updated throughout ownership

Q6.Are wear parts readily available?
Yes.Wear parts(jaw plates cheek plates toggle seats)are stocked regionally.Because designs follow industryproven geometries certain common components may also be sourced locally through thirdparty suppliers providing flexibility

Q7.How does pricing compare OEM branded equipment?
By leveraging standardized efficient manufacturing supply chain focusing core engineering performance not brand premium offer comparable often superior specification at price point typically percent lower than tierone OEM equivalent allowing reinvestment savings into other areas operation