1. PAINPOINT DRIVE NOLEING

Шохойн чулууны карьер эсвэл боловсруулах үйлдвэрийг удирдах нь таны орлогод шууд нөлөөлдөг үйл ажиллагааны тодорхой сорилтуудыг дагуулдаг.. Бутлуур байнга гацах, төлөвлөгдөөгүй зогсолтыг үүсгэдэг тэжээлийн материалд нийцэхгүй байгаа тул та тэмцэж байна уу? Are maintenance costs for primary crushing equipment escalating due to abrasive wear from silica content? Is your production bottlenecked by the inability to handle large, irregularly sized runofquarry rock efficiently? These issues translate into quantifiable losses: hours of lost production, excessive liner replacement costs, and compromised final product yield. The core question for plant managers is how to achieve reliable, hightonnage primary reduction while controlling operational expenditure and maximizing asset uptime.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

Энэ бүтээгдэхүүн нь хүнд даацын бүтээгдэхүүн юм, white label Анхдагч хацарт бутлуур engineered specifically for the initial reduction of blasted limestone in quarry and mining applications. Its operational workflow is designed for robustness: (1) Large runofquarry limestone is fed into the vibrating grizzly feeder, which bypasses subsize material. (2) Oversize rock is directed into the deep crushing chamber of the jaw crusher. (3) A highinertia flywheel and optimized kinematics drive a aggressive elliptical motion to compress and fracture the rock against the fixed jaw plate. (4) Crushed material discharges at a preset closed side setting (Css), хоёрдогч боловсруулалтад бэлэн.

Application scope includes primary crushing of medium to high abrasiveness limestone in stationary and semimobile plant configurations. Гол хязгаарлалтууд: not designed for sticky materials without prescreening, and maximum feed size is constrained by the specific model's gape dimension.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын хүрээ & StressRelieved Construction | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) optimized design with normalized steel fabrication | Үйл ажиллагааны ашиг тус: Циклийн ачааллын үед хүрээний ядаргааны хагарлыг арилгана, гаруй бүтцийн нэгдмэл байдлыг хангах a 20+ жилийн үйлчилгээний хугацаа | ROI нөлөө: Гамшигт хүрээний эвдрэлийн эрсдлийг бууруулдаг, таны урт хугацааны хөрөнгө оруулалтыг хамгаалах.

QuarryGrade Eccentric Shaft | Техникийн үндэслэл: Forged from highstrength alloy steel, supported by oversized spherical roller bearings | Үйл ажиллагааны ашиг тус: Sustains peak loads from uncrushable objects without shaft deflection or bearing seizure | ROI нөлөө: Minimizes downtime from tramp metal events; extends major bearing service intervals by approximately 40%.

WedgeLock Jaw Die System | Техникийн үндэслэл: Mechanically locked wedge system secures front and rear jaw plates without backing resin | Үйл ажиллагааны ашиг тус: Enables singleshift jaw plate reversal or replacement, reducing maintenance time by up to 60% compared to bolted systems | ROI нөлөө: Increases crusher availability and lowers labor costs per ton crushed.

Aggressive Toggle Plate & Angle Design | Техникийн үндэслэл: Optimized nip angle and deep symmetrical crushing chamber geometry | Үйл ажиллагааны ашиг тус: Promotes efficient drawdown of material, гүүрийг багасгадаг, and increases throughput capacity per unit of installed power | ROI нөлөө: Delivers higher production rates (ихэвчлэн 515%) within the same physical footprint.

Моторын нэгдсэн бааз & Бүс хамгаалагч | Техникийн үндэслэл: Unified baseplate for crusher, мотор, and sheaves with OSHAcompliant guarding | Үйл ажиллагааны ашиг тус: Суурилуулалтын шугамыг хялбаршуулдаг, enhances site safety, and protects drive components from environmental debris | ROI нөлөө: Reduces installation time and costs; mitigates safety incident risk.

Гидравлик солих тохируулгын систем (Сайн дурын) | Техникийн үндэслэл: Hydraulic cylinder replaces conventional manual toggle plates for CSS adjustment | Үйл ажиллагааны ашиг тус: Allows remote adjustment of crusher setting in minutes for product size changes or clearing a stall | ROI нөлөө: Maximizes plant flexibility and operational uptime; eliminates manual shim handling.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Хацарт бутлуурын анхдагч шийдэл | Давуу тал (% сайжруулалт) |
| : | : | : | : |
| Дотор солих хугацаа| 1624 hours with bolted system| 68 hours with WedgeLock system| ~65% илүү хурдан |
| Tons Crushed per kW/h| Baseline reference| Оновчтой кинематик & танхимын дизайн| Шалтгаална, хамаарна 12% илүү үр дүнтэй |
| Bearing L10 Life Rating| Standard duty ratings| Oversized bearings with improved sealing| 3040% урт наслалт |
| Ажиллах цагийн хүртээмж| ~9294% (with planned maintenance)| >96% (demonstrated in field data)| 24 percentage points higher |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээний багтаамж: 300 1,800 MTPH (varies by feed gradation and material density)
Тэжээх: 42” x 48” up to 60” x 80”
Макс тэжээлийн хэмжээ: Шалтгаална, хамаарна 85% of gape width
Цалин зүй: 150 кВт 350 kw (200 HP нь 450 Царгуур), загвараас хамаарна
Crusher Frame: Үйлдвэрлэсэн ган хавтан, стресс тайлсан
Босоо амны материал: Forged EN24/4340 equivalent alloy steel
Заг хөмсөг: Манганы ган (14%18%), multiple tooth profiles available
Ойролцоогоор жин: 45,000 кг хүртэл 120,000 кг
Ашиглалтын температурын хүрээ: 20°C-аас +45 °C хүртэл (4°F-аас +113°F хүртэл)
Тоосжилтын менежмент: Prepared for dry dust suppression system connection

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

HighSilica Limestone Quarrying Operation

Сорилт: A major aggregate producer faced excessive wear on jaw dies every 68 weeks due to high quartz content (>15% sericavaul), causing frequent shutdowns and high consumable costs.
Хариу: Implementation of our Primary Jaw Crusher with Xtralloy® premium manganese jaws and optimized flow dynamics.
Үр дүн: Achieved a consistent wear life extension to 1214 weeks between changes—a >70% improvement—reducing annual consumable cost by an estimated $42,000 Гурш.

Integrated Cement Plant Raw Material Handling

Сорилт: Plant needed consistent 8” raw meal feed but experienced bottlenecks from bridging in the primary crusher chamber when processing claycontaminated limestone.
Хариу: Installation of our Primary Jaw Crusher featuring an aggressive stroke profile and deep chamber design.
Үр дүн: Eliminated chronic bridging events. Field data shows throughput increased by an average of 11%, enabling the kiln feed system to operate at full capacity without interruption.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

Our white label Primary Jaw Crushers are offered across three valueengineered tiers:
Стандарт үүргийн түвшин: For consistent feed with moderate abrasion. Includes core features.
Хүнд даацын түвшин: Includes hydraulic toggle adjustment as standard.
Дээд зэрэглэлийн үүргийн түвшин: Includes heavyduty tier features plus upgraded bearing specifications.

Нэмэлт боломжууд нь автоматжуулсан тосолгооны системийг агуулдаг, wear monitoring sensors integrated into jaw dies.
Service packages range from basic commissioning support up through comprehensive multiyear planned maintenance agreements with guaranteed parts availability.
Financing options include capital lease agreements or rentaltoown structures tailored for capital project budgeting cycles.

8. Түгээмэл асуултууд

Q1 Is this Primary Jaw Crusher compatible with my existing secondary cone crusher circuit?
A1 Тийм. The discharge setting is fully adjustable to produce optimal feed size distribution for most secondary cone or impact crushers used in limestone processing.

Q2 What is the expected operational impact on my overall plant throughput?
A2 Industry testing demonstrates that reliable primary crushing can increase total plant output by preventing downstream starvation or overloads; typical gains are sitedependent but often range from 515%.

Q3 What are typical lead times for replacement wear parts?
A3 We maintain strategic inventories of common wear parts like jaw dies; standard lead times are under two weeks globally.

Q4 Do you provide engineering support for foundation drawings?
A2 Тийм. Complete mechanical foundation drawings certified by our engineering team are provided prior to shipment as part of our standard scope.

Q5 Can this equipment be integrated into a semimobile skid setup?
A5 Absolutely; we offer dedicated skidmounted configurations that simplify relocation between quarry faces or satellite sites.

Q6 What are commercial terms regarding warranty?
A6 Our standard warranty covers manufacturing defects in materials/workmanship for one year post commissioning; extended warranties are available on major components like shafts and frames

Q7 How does implementation typically proceed after order placement?
A7 Our project management team follows a defined protocol covering engineering review within two weeks followed by manufacturing updates leading up shipment