Targeted Solutions for Primary Crushing Inefficiency: The White Label JC5000 Jaw Crusher

Are you managing consistent bottlenecks at the primary crushing stage? Operational challenges with your initial size reduction directly cascade downstream, impacting overall plant throughput and profitability. Нийтлэг өвдөлтийн цэгүүд орно:
Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and unplanned stops for wedge adjustment can cost over 150 Жилд хэдэн цагийн үйлдвэрлэлийн алдагдал.
Урьдчилан таамаглах боломжгүй элэгдлийн зардал: Variable feed material leads to uneven jaw plate wear, shortening service life and increasing your costpertonne.
Capacity Limitations Under Load: Does your current crusher maintain rated throughput when processing hard, abrasive feed or during peak demand, or does it become a constraint?
High Energy Consumption for Output: Inefficient crushing chambers and drive systems result in disproportionate power draw for the product yielded.
Safety and Adjustment Complexity: Гарын авлага, timeintensive adjustment processes increase operator risk and machine downtime.

The White Label JC5000 Jaw Crusher is engineered to address these exact operational and financial challenges. Энэ хүнд даац, singletoggle jaw crusher is designed for highcapacity primary crushing in mining, нэг чанартай, and largescale demolition recycling applications. Its workflow is built for reliability: (1) Consistent feed enters the deep, амьсгал боогдохгүй бутлах камер; (2) The aggressive elliptical jaw motion ensures high reduction ratio and minimizes slabby product; (3) Hydraulic setting adjustment allows for precise CSS changes under load in minutes; (4) The robust discharge conveyor efficiently removes crushed material; (5) Integrated safety and monitoring systems protect both the asset and your team.

Үндсэн шинж чанарууд: Үйл ажиллагааны давуу байдлын инженерчлэл

Гидравлик унтраалга & Тохируулах систем | Техникийн үндэслэл: Хоёр талт гидравлик цилиндр нь механик солих хавтанг орлуулдаг | Үйл ажиллагааны ашиг тус: Аюулгүй байдлыг идэвхжүүлнэ, rapid CSS adjustment and provides automatic overload protection by releasing to clear tramp metal | ROI нөлөө: Тохируулгын зогсолтыг хүртэл бууруулна 80% and prevents costly damage to crusher internals.

Гүн тэгш хэмт бутлах камер | Техникийн үндэслэл: Optimized nip angle and long crushing stroke geometry | Үйл ажиллагааны ашиг тус: Maximizes capacity and promotes a uniform wear pattern across jaw dies, үйлчилгээний хугацааг уртасгах | ROI нөлөө: Increases liner utilization by an estimated 1525%, directly lowering wear part cost per tonne.

Хүнд даацын галзуу холхивчийн загвар | Техникийн үндэслэл: Гол тэнхлэгт бөмбөрцөг хэлбэртэй өөрөө түншдэг холхивч | Үйл ажиллагааны ашиг тус: Уламжлалт хүрэл холхивчоос илүү өндөр үр ашигтай радиаль болон түлхэлтийн ачааллыг дэмждэг | ROI нөлөө: Үрэлтийн алдагдлыг бууруулдаг, lowering operational power consumption by approximately 58%.

Bolted Main Frame Construction | Техникийн үндэслэл: Fabricated hightensile steel sections joined with machined flanges and bolts | Үйл ажиллагааны ашиг тус: Provides superior fatigue resistance versus welded frames and allows for easier transport and site assembly | ROI нөлөө: Enhances longterm structural integrity, reducing lifetime maintenance costs associated with frame stress fractures.

Integrated PLCBased Control & Дуусг m түвшин | Техникийн үндэслэл: Centralized system tracking bearing temperature, гидравлик даралт, and drive motor amps | Үйл ажиллагааны ашиг тус: Gives operators realtime insight into crusher health and performance parameters for predictive maintenance | ROI нөлөө: Facilitates conditionbased maintenance scheduling, гамшгийн бүтэлгүйтлээс урьдчилан сэргийлэх.

Competitive Advantages of the White Label JC5000

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Харьцуулж болох анги) | Цагаан шошго JC5000 шийдэл | Давуу тал |
| : | : | : | : |
| Линерийн дундаж наслалт (Зүлгүүрийн боржин чулуу) | ~120,000 тонн | ~150,000 tonnes | +25% Сайжруулалт |
| CSS тохируулах хугацаа (Механик vs. Гидравлик) | 24 цаг (багийнхан 2) | <10 хоёр хоног (single operator) | ~95% Faster |
| Нэг тонн буталсан эрчим хүчний зарцуулалт| 1.8 2.1 кВт.ц/т | 1.65 1.75 кВт.ц/т| Шалтгаална, хамаарна 10% Илүү үр дүнтэй |
| Peak Operational Availability (Scheduled Maintenance)| 9294%| 96%+ Даалгавар| Significant Uptime Increase |

Based on field data from comparable hard rock applications.

Техникийн үзүүлэлт

Тэжээх: 1400мм x 1000мм (55" x 40")
Тэжээлийн дээд хэмжээ: ~850mm lump size
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 125мм 250мм
Хүчин чадлын хүрээ: 450 750 цагт тонн (тэжээлийн материалаас хамаарна & Css)
Жолооны эрчим хүчний шаардлага: 200 kw / Up to Tier IV Final / Stage V diesel electric option
Үндсэн хүрээний барилга: Highstrength welded steel plate with stressrelieved fabrication
Jaw Die материал: Дээд зэрэглэлийн манганы ган (14%18% сонголттой)
Ойролцоогоор үйл ажиллагааны жин: ~62,000 кг
Байгаль орчны үйл ажиллагааны хүрээ: Standard design from 20°C to +40°C ambient; special lubrication & heating packages available.

Хэрэглээний хувилбарууд

Хатуу рок карьерын өргөтгөл

Сорилт: A granite quarry needed to increase primary circuit throughput by 30% but was constrained by an older crusher's frequent blockages and slow wear part replacement.
Хариу: Implementation of a White Label JC5000 Jaw Crusher with its deep chamber design and hydraulic toggle system.
Үр дүн: Тогтвортой амжилтад хүрсэн 32% increase in average hourly tonnage. Liner changeout times reduced by twothirds due to improved access and hydraulic assistance.

Том хэмжээний C&D Дахин боловсруулах байгууламж

Сорилт: Processing highly variable reinforced concrete demolition waste caused unpredictable shock loads and premature bearing failures in existing equipment.
Хариу: Deployment of the JC5000 with its heavyduty roller bearings integrated overload protection via the hydraulic toggle.
Үр дүн: Virtual elimination of unscheduled downtime from tramp steel or uncrushables. Bearing service life extended significantly due to superior shock load absorption.

Арилжааны асуудал

The White Label JC5000 Jaw Crusher is offered as a capital solution focused on longterm operational payback. Pricing is structured around core configuration:
Үндсэн тоног төхөөрөмжийн түвшин: Бутлуур орно, мотор хөтчүүд, starter equipment, үндсэн PLC удирдлага.
Operational Ready Tier (Хамгийн түгээмэл): Adds onboard dust suppression system integrated metal detector/discharge belt magnet package advanced automation interface.
Optional features include skidmounted or modular designs custom discharge conveyor lengths special wear material grades automated lubrication systems extended warranty packages.
Comprehensive service agreements are available covering scheduled maintenance parts supply (with guaranteed performance metrics for wear parts) алсын зайн оношлогооны дэмжлэг. Financing options including leasetoown capital loans are provided through accredited partners to align investment with production revenue streams.

Байнга асуудаг асуултууд

Q1: Is the JC5000 compatible with our existing secondary/tertiary crushing circuit?
Yes industry testing demonstrates its product gradation curve is consistent with standard primary jaw output making it suitable as a direct replacement unit within most aggregate mineral processing circuits proper feed bin interface should be reviewed

Q2 Манай үйлдвэрийн нийт эрчим хүчний хэрэглээнд ямар нөлөө үзүүлэх нь?
Field data shows a net improvement due to the crushers higher efficiency However total plant impact depends on downstream processes Consult our engineering team for a systemlevel analysis based on your specific flow sheet

Q3 How does the hydraulic toggle system affect longterm maintenance costs?
It reduces costs significantly While requiring routine hydraulic fluid checks it eliminates mechanical toggle plate replacement expenses reduces labor hours drastically lowers risk of major damage from uncrushables providing a clear positive ROI

Q4 What commercial terms are available beyond outright purchase?
We offer several models including operating leases that preserve capital financing plans that tie payments to machine runtime monitored via telemetry Our goal is to structure an agreement that matches your cash flow profile

Q5 Манай үйл ажиллагааны багт ямар сургалт явуулдаг вэ??
Commissioning includes comprehensive handson training covering operation daily checks safe CSS adjustment procedures basic troubleshooting We provide detailed digital manuals video resources