1. PAINPOINT DRIVE NOLEING

Are escalating operational costs and unpredictable downtime eroding your aggregate or mineral processing margins? Үйлдвэрийн менежер, гүйцэтгэгч нарт зориулсан, the primary crushing stage is a critical bottleneck where inefficiencies cascade through the entire operation. Нийтлэг бэрхшээлүүд орно:

Засвар үйлчилгээний хэт их зогсолт: Frequent liner changes and unplanned repairs halt your production line, алдагдсан дамжуулах чадвар нь цагт хэдэн мянган зардал гаргадаг.
Элэгдлийн өндөр өртөгтэй: Rapidly deteriorating jaw plates and cheek plates under abrasive conditions lead to unsustainable consumable expenses.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Unstable crushing geometry or insufficient power results in poor size control, impacting downstream screening and final product quality.
Rigid Inflexibility: Fixed configurations struggle to adapt to varying feed materials, forcing suboptimal performance across different projects.
Үйл ажиллагааны далд зардал: Excessive energy consumption per ton crushed and high labor requirements for monitoring and adjustment silently reduce profitability.

Is there a robust, affordable primary crusher solution that delivers reliability without the premium price tag? One that offers straightforward maintenance and consistent performance to protect your bottom line?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The White Label JC5000 is a highcapacity, singletoggle jaw crusher engineered for primary crushing of hard rock, хүдэр, ба нураах бетон. Designed as a costeffective workhorse for quarries, уул уурхайн үйл ажиллагаа, and largescale construction recycling plants, it provides a reliable first reduction stage.

Үйл ажиллагааны ажлын урсгал:
1. Тэжээлийн хэрэглээ: Том тэжээлийн материал (up to 1250mm) is delivered via dump truck or loader into the vibrating grizzly feeder (сонголттой) or directly into the deep crushing chamber.
2. Шахах бутлах: The robust eccentric shaft drives a moving jaw plate in an elliptical motion against a fixed jaw plate, applying immense compressive force to fracture the material.
3. Ахах & Цэвэрлэгээ: Crushed material exits through the adjustable discharge opening, with a aggressive nip angle and large stroke ensuring high reduction ratio and minimal clogging.

Хэрэглээний хамрах хүрээ: Боржин чулууг боловсруулахад тохиромжтой, сагссах, төмрийн хүдэр, and recycled concrete with compressive strengths up to 400 МПа. It is suited for stationary plants or semimobile setups with adequate foundation support.

Key Limitation: Наалтанд зориулагдаагүй, plastic clays or materials with high soil content without prescreening. For ultrafine milling or tertiary crushing, secondary equipment is required.

3. ҮНДСЭН ОНЦЛОГ

Гүн бутлах танхим | Техникийн үндэслэл: Optimized geometry with an aggressive nip angle (2226°) | Үйл ажиллагааны ашиг тус: Enables higher capacity per stroke and effective drawingin of large feed blocks, reducing bridging | ROI нөлөө: Increased throughput (цагдаа) lowers costperton processed

Хүнд даацын галзуу холхивчийн загвар | Техникийн үндэслэл: Гол хазгай гол дээр бөмбөрцөг өөрөө тэгшлэх булны холхивч | Үйл ажиллагааны ашиг тус: Уламжлалт хүрэл холхивчтой харьцуулахад өндөр радиаль болон түлхэлтийн ачааллыг илүү үр ашигтайгаар зохицуулдаг | ROI нөлөө: Lower friction reduces power draw by an estimated 812% and extends bearing service life

Гидравлик CSS тохируулга | Техникийн үндэслэл: Wedgebased toggle system actuated by hydraulic cylinders | Үйл ажиллагааны ашиг тус: Allows quick, safe closedside setting changes from a central control point in under 5 minutes for product size control | ROI нөлөө: Minimizes nonproductive time during changeovers and adapts quickly to different product specs

Reinforced Symmetrical Frame | Техникийн үндэслэл: Fabricated steel frame with reinforced ribbing and stressrelieved construction | Үйл ажиллагааны ашиг тус: Provides longterm durability under cyclic loading, resisting fatigue cracks common in highduty cycles | ROI нөлөө: Extends structural life of the crusher body beyond 10+ жил хэвийн үйл ажиллагаа явуулж байна

Replaceable BoltIn Wear Liners | Техникийн үндэслэл: Highstrength manganese steel liners secured with captive bolts | Үйл ажиллагааны ашиг тус: Protects frame from wear; liner replacement is simplified without complex welding or machining onsite | ROI нөлөө: Reduces liner change downtime by approximately 30% versus welded designs

Robust Eccentric Shaft & Pitman Assembly| Техникийн үндэслэл: Forged alloy steel shaft running in premiumgrade bearings; heavyduty pitman casting| Үйл ажиллагааны ашиг тус: Delivers reliable motion transfer under maximum load conditions with minimal deflection| ROI нөлөө: Core component longevity directly reduces risk of catastrophic failure and associated repair costs

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Харьцуулж болох анги) | White Label JC5000 Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Бэлэн байдал (Үргэлж ажиллах)| ~8588% (factoring standard maintenance) | Даалгавар >92% (via rapidwear part design) | +47% илүү бүтээмжтэй цаг |
| Дундаж. Jaw Plate Life| 120,000 150,000 луу (abrasive granite) | 165,000 180,000 луу (verified field data) | +1520% үйлчилгээний хугацаа урт |
| Эрчим хүчний хэрэглээ| ~1.8 kWh per ton crushed | ~1.6 kWh per ton crushed (efficient drive & bearing design) | ~11% lower energy cost per ton |
| CSS тохируулах хугацаа| Manual shim adjustment (~4590 mins) | Hydraulic wedge adjustment (<5 mins) | Шалтгаална, хамаарна 90% илүү хурдан тохируулга |
| Өмчлөлийн нийт зардал (5yr)| Суурь = 100% industry average estimate)| Тооцоолсон цаг 8287% of baseline cost model| 1318% lower projected TCO |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Тэжээх: 1300мм x 1000мм (51" x 40")
Макс тэжээлийн хэмжээ: 1250mm (49")
Хажуу талын тохиргооны хүрээ: 150мм 300мм (6" 12")
Хүчин чадлын хүрээ: 450 750 цагт тонн (varies based on material & Css)
Жолооны эрчим хүчний шаардлага: 132 kw /175 kW Electric Motor
Нийт жин (Зөвхөн бутлуур): Ойролцоогоор 48 Луу
Үндсэн материалын үзүүлэлтүүд:
Хүрээ: Fabricated Steel Plate
Jaw Plates/Cheek Plates:Манганы ган
Eccentric Shafts Forged Alloy Steel
Main Bearings Spherical Roller Bearings
Operating Environment Temperature Range: 20°C to +40°C (4°F to +104°F)

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Granite Quarry Primary Crushing Station Challenge A midsized quarry faced frequent downtime exceeding15 hours monthly for jaw plate replacementand manual CSS adjustments using shims leadingto inconsistent aggregate sizingfor key contracts.

Solution Integration of the White Label JC5000 Jaw Crusherwith its hydraulic CSS systemand boltin wear liners.The deep chamber accommodatedthe variable block sizesfrom their blast patterns.

Results Liner change downtime reduced by35%.Product gradation consistency improved meeting specification99%of the time.CSS adjustmentsfor different productsare now completedduring scheduled breaks eliminatingdedicated stoppages.

LargeScale Construction &Demolition Waste Recycling Challenge A recycling contractor processingmixed demolition concreteneededa robust primary crusherthat could handle rebarand occasional tramp metalwithout risking catastrophic damage while maintainingaffordable operating costsper ton.

Solution The White Label JC5000's reinforced frameand designedin overload protectionhandledthe abusive feed.An overband magnet installedafterthe crusher removed liberated ferrous material.

Results The plant achieveda steady throughputof550 tphof crushed concrete aggregate.Wear part costs remained30% belowtheir previouscrusher solutionfor comparable material.Downtime due to uncrushablesor blockageswas reducedsignificantly.

7. АРИЛЖААНЫ ХЭРЭГЛЭЭ

The White Label JC5000 Jaw Crusher is positioned as a highvalue capital investment with transparent costing structures designed for commercial buyers.

Base Equipment Pricing Tier Includes crusher motor drives guards basic toolingand commissioning documentation
Нэмэлт шинж чанарууд & Upgrades Grizzly Feeder Module Metal Detection System Automatic Greasing System Different wear liner profilesfor specific materials
Үйлчилгээний багц боломжтой:
1.Preventive Maintenance Plan Scheduled inspections parts discounts
2.Comprehensive Wear Part Contract Fixed costperton agreementfor all wear components
3.OnDemand Technical Support Remote diagnosticsand field service dispatch
Financing Options Flexible leasingor equipment financing plansare available typically rangingfrom36to60month termsto alignwith project cash flow

8.Түгээмэл асуултууд

Q What downstream equipmentis theJC5000 compatiblewith?
A It is engineeredto work seamlesslywith secondary coneor impact crushersand vibratingscreens Typical conveyor sizesfor dischargeare1200mm1400mmto handleits capacity Consultour engineering teamfor plant layout specifics

Q How does this crusherhandle tramp metalor uncrushables?
A The design incorporatesa noncontact hydraulic overload protectionsystemthat rapidly releasesthe togglein the eventof excessive pressure minimizingrisk of major component damage

Q What arethe power connectionrequirements?
A The unit requiresa175kW electric motor suppliedat either400V50Hzor460V60Hz dependingon your region Directdrive configurationsare standard A soft starteror VFDis recommended

Q What isthe expectedlead timefor delivery?
A Standard configurationlead timesare typically1214 weeksfrom order confirmation Expedited optionsmay be available subjectto manufacturingcapacity

Q Arewear parts readily available?
A Yes All critical wear partsjaw plates cheek plates toggle seats arestockedregionallyto ensureavailability Field data supportsan averagefirst setlifeof46 monthsin abrasive applicationsprovidingpredictable scheduling