Арилжааны худалдан авагчдад зориулсан зорилтот контент: Gold Ore Crushing Equipment

1. Addressing Critical Operational Challenges in Gold Ore Processing

Is your gold processing plant consistently meeting its recovery targets and throughput quotas? Operational bottlenecks at the primary crushing stage create costly ripple effects throughout your entire circuit. Гол бэрхшээлүүд орно:
Элэгдлийн өндөр зардал & Сул зогсолт: The abrasive nature of quartzrich gold ore leads to rapid wear on crusher liners and components, resulting in frequent maintenance stops and high parts replacement costs.
Throughput Inconsistency: Inefficient reduction ratios or frequent blockages from wet, sticky feed material disrupt steady feed to your SAG/Ball mills, directly impacting grinding circuit efficiency and overall plant output.
Бөөмийн хэлбэр & Size Issues: Poorly configured crushing can produce excessive fines or irregularly shaped material, which negatively affects downstream processes like gravity separation, leaching kinetics, or flotation recovery rates.
Хячим цатлаг эрчим: Inefficient crushing equipment consumes disproportionate power per ton of ore processed, making energy costs a significant and variable operational expense.

Are you evaluating how to reduce your cost per ton, increase plant availability, and improve the quality of feed to your recovery circuits?

2. Бүтээгдэхүүний тойм: HeavyDuty Primary Jaw Crusher for Gold Ore

Our engineered primary crushing solution is a robust, highcapacity jaw crusher specifically configured for the demanding environment of runofmine (Омын) gold ore processing. It serves as the first critical stage in comminution, preparing material for secondary crushing or direct feed to milling circuits.

Үйл ажиллагааны ажлын урсгал:
1. ROM хүдэр (up to specified feed size) is delivered via dump truck or loader into the crusher’s vibrating grizzly feeder (Vgff vgf).
2. The VGF removes natural fines and directs oversize material into the deep crushing chamber of the jaw crusher.
3. A highinertia flywheel and aggressive nip angle facilitate consistent compressive breaking of even the toughest, most abrasive quartz veins.
4. Crushed product is discharged onto a main conveyor at a controlled top size, ready for the next stage of processing.

Хэрэглээний хамрах хүрээ: Ideal for stationary or semimobile primary crushing stations in hard rock gold mining operations (хадгаламж). Best suited for feed with compressive strength under 350 МПа.
Хувьсгал: Not designed as a standalone solution for complete circuit comminution; requires integration with secondary/tertiary crushing or milling for final liberation.

3. Үндсэн шинж чанарууд: Engineered for Durability & Гарц

Our gold ore jaw crusher incorporates specific design features to address the unique challenges of precious metal extraction.

Хүчитгэсэн танхимын дизайн | Техникийн үндэслэл: Highchromium iron (HiCr) liner plates with optimal kinematics | Үйл ажиллагааны ашиг тус: Withstands extreme abrasion from silica, extending liner life by up to 40% over standard manganese steel in field tests. | ROI нөлөө: Reduces liner inventory costs and changeout downtime, lowering maintenance cost per ton.
Adaptive Discharge Setting | Техникийн үндэслэл: Hydraulic toggle adjustment system with pushbutton controls | Үйл ажиллагааны ашиг тус: Allows operators to adjust CSS quickly and safely without manual shims, ачаалал дор. | ROI нөлөө: Enables rapid optimization for varying ore hardness or downstream requirements, maximizing circuit flexibility and throughput.
Нэгдсэн тоос дарах | Техникийн үндэслэл: Strategically placed nozzle manifolds plumbed into crusher frame | Үйл ажиллагааны ашиг тус: Minimizes silica dust at the feed point and discharge, improving site air quality and reducing health risks. | ROI нөлөө: Lowers compliance costs and mitigates risk of regulatory shutdowns due to air quality violations.
HighInertia Flywheels | Техникийн үндэслэл: Precisely calculated rotational mass stored in heavyduty flywheels | Үйл ажиллагааны ашиг тус: Maintains consistent crushing momentum through variable feed conditions, reducing power surges and preventing stall events. | ROI нөлөө: Protects drive components from shock loads and contributes to stable energy consumption.
CorrosionResistant Hydraulics | Техникийн үндэслэл: Sealed hydraulic system with corrosioninhibiting fluid compatible with wet environments | Үйл ажиллагааны ашиг тус: Ensures reliable operation of adjustment and clearing functions in all weather conditions common to processing plants. | ROI нөлөө: Eliminates hydraulic failures due to contamination, төлөвлөгдөөгүй зогсолтын гол шалтгаан.

4. Өрсөлдөх давуу тал

The following performance metrics are based on industrystandard testing protocols compared against average baseline data for conventional primary jaw crushers in similar gold ore applications.

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Our Gold Ore Jaw Crusher Solution | Давуу тал |
| : | : | : | : |
| Liner Life (Зүлгүүрийн хүдэр) | ~450,000 тонн | ~630,000 tons (documented avg.)| +40% |
| Механик хүртээмж | 9294% | 96%+ (design target) | +34% |
| Нэг тонн эрчим хүчний хэрэглээ| Суурь (100%)| ~95% of baseline| 5% |
| Трампын металлыг сэргээх хугацаа| 4560 хоёр хоног| <30 хоёр хоног (системээс хамааралтай)| 50% |

_Dependent on ore competency; Requires optional hydraulic toggle lift system._

5. Техникийн үзүүлэлт

Загварын тэмдэглэгээ: GPJC1500
Тэжээх: 59"x 47" (1500мм х 1200 мм)
Тэжээлийн дээд хэмжээ: 47” (1200mm) ирмэгийн урт
Хаалттай хажуугийн тохиргоо (Css) Бэлчээр: 6” – 12” (150мм - 300 мм)
Хүчин чадлын хүрээ: 450 – 850 STPH (dependent on CSS & Тайлбар бичиг)
Жолооны эрчим хүчний шаардлага: 300 Царгуур / 250 кВт цахилгаан мотор (Vbelt driven)
Нийт жин (Зөвхөн бутлуур): ~125,000 фунт (~56,700 кг)
Үндсэн материалын үзүүлэлтүүд: Main frame – fabricated steel plate; Jaw dies – premium HiCr iron; Eccentric shaft – forged alloy steel; Spherical roller bearings.
Байгаль орчны үйл ажиллагааны хүрээ: 20°C-аас +45 °C хүртэл (4°F-аас +113°F хүртэл). Designed for operation at altitudes up to 10,000 фут.

6. Хэрэглээний хувилбарууд

HighThroughput Open Pit Mine Challenge:

A largescale openpit operation faced escalating maintenance costs and unpredictable liner failure on their primary crushers processing highly abrasive ore.

Хариу:

Implementation of two GPJC1500 units with reinforced chamber design and advanced liner profiles.

Үр дүн:

Liner life extended from an average of ~400k tons to ~580k tons per set. Илүү хурдан солих журамтай хослуулсан, this contributed to a documented increase in annual crusher availability by approximately 320 цаг.

Remote Arctic Site Challenge:

A remote hardrock mine required extreme reliability due to limited spare parts inventory and high logistical costs for repairs during harsh winter conditions.

Хариу:

Installation of our primary jaw crusher package with corrosionresistant hydraulics factoryfilled with lowtemperature fluid and equipped with integrated bearing temperature monitoring.

Үр дүн:

Achieved mechanical availability exceeding 96% over three winter seasons. Proactive monitoring prevented two potential bearing failures during critical periods.

Арилжааны асуудал

Тоног төхөөрөмжийн үнийн шатлал:

1. Base Crusher Package includes mainframe assembly; standard jaw dies; motor drive guards; тосолгооны систем; basic tool kit.

2.Premium Package adds hydraulic setting adjustment; automatic grease lubrication system; spare parts kit including wear items; суурилуулах хяналт.

3.Turnkey Skid Package includes Premium Package features plus delivery preassembled on a heavyduty structural skid base; integrated walkways/ladders; motor starter/VFD prewired in local control panel.

Нэмэлт шинж чанарууд:

Spare Parts Kits tailored by expected annual throughput

Dust Suppression System Integration

Rock Breaker Boom Bracket Kits

Remote Monitoring Hardware

Үйлчилгээний багцууд:

Жилийн үзлэг & Optimization Plan

OnSite Technician Support Contracts

Liner ChangeOut Assistance Programs

Санхүүжилтийн сонголтууд:

Flexible leasetoown structures are available through our partners

Project financing can be arranged for qualified developments

Rental units available for shortterm needs or pilot plant testing

Түгээмэл асуултууд:

What is the expected total cost of ownership over five years?
Industry analysis shows that initial capital outlay typically represents only ~30% of total lifecycle cost Our design focuses on reducing the dominant ~70% comprised of energy maintenance downtime Our team can provide a detailed TCO model based on your specific operating parameters

How does this equipment integrate with my existing secondary/tertiary circuit?
Our engineering team provides comprehensive interface drawings including recommended chute designs conveyor specs discharge heights We ensure compatibility with both fixed plant layouts modular setups

What are typical installation lead times?
Lead times vary based on configuration For standard models delivery is typically within X weeks after order confirmation Turnkey skid packages require X weeks due additional fabrication time Expedited options may be available

Та гүйцэтгэлийн баталгаа өгдөг үү?
Yes we offer guaranteed capacity throughput figures based on certified test results from your representative ore sample subject mutually agreed upon feed size distribution moisture content

What training is provided for our operations maintenance staff?
We include comprehensive operational manuals video libraries Onsite commissioning includes handson training sessions covering safe operation routine maintenance troubleshooting procedures Additional training modules are available