1. PAINPOINT DRIVE NOLEING

Is your bulk material handling operation losing profitability to inefficient screening? Common challenges with standard vibration screens directly impact your bottom line. Та мэдэрч байна уу:
Excessive Downtime for Screen Cloth Changes: Frequent blinding and wear of screen media halts production, цаг тутамд хэдэн мянган бүтээгдэхүүн, хөдөлмөрийн алдагдалд ордог.
Тогтворгүй бүтээгдэхүүний зэрэглэл: Poor stratification and material carryover result in offspec product, үйлчлүүлэгчид татгалзахад хүргэдэг, дахин боловсруулах зардал, and wasted raw materials.
Өндөр засвар үйлчилгээ & Эрчим хүчний зардал: Inefficient drive systems and structural failures from unbalanced vibration demand constant attention and consume excessive power.
Хязгаарлагдмал үйл явцын уян хатан байдал: A single screen cannot adapt to varying feed rates or material characteristics, forcing compromises in your entire process flow.

What if a screening solution could systematically address these issues, turning a cost center into a reliable efficiency driver?

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

The White Label Coke Vibration Screen is a highcapacity, linear motion screening machine engineered for the precise sizing and scalping of bulk materials like foundry coke, металлургийн кокс, and similar aggregates. Its design focuses on durability and consistent performance in demanding mineral processing and material handling applications.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Material is evenly distributed across the full width of the screen inlet.
2. Үр дүнтэй давхаргажилт: Давхарвибраторын үүсгэсэн шугаман хөдөлгөөн нь материалыг хурдан давхаргажуулдаг, forcing fines downward to the screen surface while conveying oversize toward the discharge end.
3. Accurate Separation: Sized fractions pass through precisely tensioned screen panels or are discharged as oversize at designated outlets.
4. Тасралтгүй гадагшлуулах: Separated material streams are conveyed away for further processing or stockpiling.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Тохиромжтой: Dry screening of coke (foundry, metallurgical), агломерын тэжээл, дахин боловсруулсан дүүргэгч, буталсан чулуу, and similar granular materials (typically 0.1mm to 150mm).
Хувьсгал: Not designed for wet screening processes, highly abrasive slurries, or sticky, claybound materials without significant modification.

3. ҮНДСЭН ОНЦЛОГ

Modular Screen Deck System | Техникийн үндэслэл: Independently tensioned polyurethane or wire mesh panels on a rigid substructure | Үйл ажиллагааны ашиг тус: Доод талд нь самбарыг тусад нь сольж болно 30 minutes without dismantling adjacent decks or feed boxes. | ROI нөлөө: Төлөвлөсөн засвар үйлчилгээний зогсолтыг хүртэл бууруулна 70% compared to bolteddown panel systems.

Dual CounterRotating Eccentric Shaft Drive | Техникийн үндэслэл: Two synchronized vibrators generating a true linear motion with adjustable stroke | Үйл ажиллагааны ашиг тус: Provides optimal material travel speed and stratification with minimal transmitted dynamic loads to the support structure. | ROI нөлөө: Lowers structural maintenance costs and reduces energy consumption per ton processed by an average of 1520%.

Хүнд даацын ороомгийн пүршний тусгаарлагч | Техникийн үндэслэл: Multiple highcycle fatiguerated steel coil springs at each support point | Үйл ажиллагааны ашиг тус: Дууслаа 95% динамик хүчний, protecting the building structure and allowing for installation on elevated floors. | ROI нөлөө: Eliminates the need for massive concrete foundations, reducing installation time and capital cost.

Хаалттай тоос үл нэвтрэх загвар | Техникийн үндэслэл: Continuous sealing system between decks, хажуугийн хавтан, and discharge hoods | Үйл ажиллагааны ашиг тус: Эх үүсвэр дээр нь тоос ялгаруулдаг, improving plant safety and environmental compliance. | ROI нөлөө: Lowers costs associated with external dust collection systems and reduces housekeeping labor.

Төвлөрсөн тос тосолгооны систем | Техникийн үндэслэл: Automated manifold delivering grease to all critical vibrator bearing points | Үйл ажиллагааны ашиг тус: Ensures optimal bearing life with minimal manual intervention from operators. | ROI нөлөө: Extends bearing service intervals by 3x, гамшгийн дутагдал, төлөвлөгдөөгүй зогсолтоос урьдчилан сэргийлэх.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт | Цагаан шошготой коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дэлгэцийн медиа өөрчлөх цаг (Бүрэн тавцан) | 812 цаг (боолттой систем) | 50% илүү хурдан |
| Амьдралыг даах (Контаторийн систем) | ~10,000 ажлын цаг | >16,000 operating hours with centralized lube| >60% урт наслалт |
| Эрчим хүчний хэрэглээ (кВт.ц/тн) Baseline = X kW/Ton| X kW/Ton (standard circlethrow) X 0.85 кВт/тн (optimized linear motion)| ~15% илүү үр ашигтай |
| Force Transmission to Foundation| Өндөр; requires massive concrete base| <5% transmitted; can use elevated steel support| Enables more flexible plant layout |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: 1.2м-ээс 3.6м хүртэлх өргөнтэй; 4.8м-ээс 10м хүртэл урттай. -аас хүчин чадал 50 TPH хэтэрсэн 1200 TPH нь нүхний хэмжээ болон материалын нягтаас хамаарна.
Эрчим хүчний шаардлага: Хөдөлгүүрийн моторууд нь 2 x 7.5 кВт 2 x 45 kw (400/690Т, 50/60Гц). Isolation system requires no external power.
Материалын үзүүлэлтүүд: Main frame heavyduty carbon steel (S355JR). Side plates abrasionresistant steel (AR400). Deck frames galvanized steel or stainlesssteel options.
Физик хэмжээсүүд & Жин: Загвараас хамаарч өөр өөр байдаг; typical footprint is Length (+20%) x Өргөн (+10%) of screen deck nominal size. Weights range from ~5 tonnes to >25 тонн.
Байгаль орчны үйл ажиллагааны хүрээ: Орчны температур: 20°C-аас +45 °C хүртэл. Designed for indoor or sheltered outdoor installation with appropriate finishes.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Foundry Coke Production Plant – Final Product Sizing

Сорилт: A major foundry needed consistent +25mm 50mm lump coke but their existing screens suffered rapid blinding with fines (<5мм), causing offspec product batches every shift.
Хариу: Installation of a twodeck White Label Coke Vibration Screen with top deck polyurethane panels (50mm aperture) and bottom deck wire mesh (25mm aperture).
Үр дүн: Achieved consistent product gradation (>98% техникийн хүрээнд). Panel blinding was eliminated due to effective linear stratification; media change intervals extended from weekly to quarterly.

Integrated Steelworks – Sinter Plant Feed Preparation

Сорилт: Fluctuations in crusher output led to overload conditions on sinter feed screens downstream, causing frequent bearing failures and unscheduled downtime exceeding 40 сар бүр цаг.
Хариу: Deployment of a heavyduty model with oversized vibrator bearings rated for higher Gforces and an integrated loadsensing control system that adjusts feed rate via PLC interface.
Үр дүн: Field data shows a complete elimination of vibrationrelated bearing failures in the first year of operation. Үйлдвэрийн олдоц дахин нэмэгдсэн 3%, translating directly to increased sinter production.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

White Label Coke Vibration Screens are offered under a tiered pricing structure based on size specifications:
Стандарт цуврал (13 Тавцан): For most standard coke sizing duties; includes base motor options standard isolation springs dust covers
Хүнд даацын цуврал: For hightonnage primary scalping or severeduty applications includes reinforced frames larger diameter shafts heavyduty bearings
Optional features include stainlesssteel contact parts variable frequency drives for stroke adjustment spray bar systems for limited antiblinding duty custom discharge hood designs

Service packages range from basic commissioning supervision through comprehensive multiyear maintenance agreements including parts kits remote monitoring support Financing options including equipment leasing are available through certified partners

Түгээмэл асуултууд

Q1 How does this vibration screen handle variations in feed rate?
A1 The linear motion design provides consistent conveying velocity even under variable load conditions For extreme variations an optional variable frequency drive allows operators finetune stroke amplitude ensuring separation efficiency across different throughputs

Q2 What is compatibility existing screen cloth inventory?
A2 Our modular deck system uses standardized tensioning rails accommodating most commercially available polyurethane panel hookstyles wire mesh types This minimizes need complete media replacement during initial transition

Q3 What typical installation timeline look like?
A3 Most units require minimal foundation work due effective isolation Preassembled modules reduce onsite assembly time Typical installation commissioning period ranges days weeks depending complexity existing plant infrastructure

Q4 How does operational noise level compare other screens?
A4 Enclosed design combined coil spring isolation typically results sound pressure levels below dB(Аг) measured meter from machine meeting most stringent workplace health safety regulations

Q5 What warranty provided key components?
A5 Standard warranty covers defects materials workmanship months operation Vibrator assemblies drive motors carry extended month warranty when registered our service program

Q6 Can this screen integrate our existing PLC control system?
A6 Yes units come equipped standard motor starters protection but can furnished with interfaceready control panels providing run status fault alarms remote start stop capability facilitating integration central control room

Q7 Are spare parts readily available longterm?
A7 We maintain global inventory critical wear parts vibrator shafts bearings deck components ensuring availability minimize potential extended downtime