1. PAINPOINT DRIVE NOLEING

Is your bulk material handling operation compromised by inefficient screening? Стандарт чичиргээт дэлгэцтэй тулгардаг нийтлэг бэрхшээлүүд таны орлогод шууд нөлөөлдөг. Та мэдэрч байна уу:
Хэт их зогсолт: Frequent screen cloth changes and bearing failures halting your production line for hours, алдагдсан дамжуулалтын зардал нь олон мянган.
Тохиромжгүй бүтээгдэхүүний чанар: Poor separation efficiency leading to undersize contamination or valuable product loss, degrading final product specs and customer satisfaction.
Онцгой үйл ажиллагааны зардал: Excessive energy consumption from inefficient drive systems and constant maintenance labor for unplanned repairs.
Rigid Process Inflexibility: Inability to easily adjust screening parameters for different grades or feed conditions, forcing suboptimal performance.

What if your screening station could deliver higher availability, precise grading, мөн өмчлөлийн нийт өртөг бага? The solution lies in specifying a purposeengineered White Label Coke Vibration Screen from an OEM factory.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ

A White Label Coke Vibration Screen is a heavyduty, linear motion screening machine engineered for the precise sizing and scalping of petroleum coke (кальцижуулсан эсвэл ногоон өнгөтэй). It separates coke particles by size through a combination of gravity flow and controlled mechanical vibration.

Үйл ажиллагааны ажлын урсгал:
1. Хяналттай тэжээл: Coke feedstock is evenly distributed across the full width of the screen inlet via a feed box.
2. Давхардсан чичиргээ: The screen deck, driven by dual counterrotating vibrator motors, imparts a linear throwing motion. This stratifies the material, forcing fines downward through the screen cloth apertures.
3. Нарийвчилсан тусгаарлалт: Sized fractions are accurately separated into oversize (retained on deck) мөн доогуур (passing through) streams.
4. Ахах: Separated fractions are discharged via distinct chutes for downstream processing or stockpiling.

Хэрэглээний хамрах хүрээ & Хувьсгал:
Саад тохолтол тарз: Ideal for sizing coke for anode grade, recarburizer, and fuel grade markets; тоос арилгах; and scalp removal of oversized material. Suitable for both stationary and modular plant installations.
Хувьсгал: Наалтанд зориулагдаагүй, highly moist materials without pretreatment. Performance is contingent on correct screen cloth selection for specific particle size distribution.

3. ҮНДСЭН ОНЦЛОГ

Модульчлагдсан тавцангийн систем | Техникийн үндэслэл: Бие даасан хурцадмал байдал, болтин хавтангийн хүрээ | Үйл ажиллагааны ашиг тус: Enables singledeck changeout in under 2 hours versus full deck replacement. Allows use of polyurethane, резин, or woven wire on same machine. | ROI нөлөө: Засвар үйлчилгээний зогсолтыг хүртэл бууруулна 70% солих үйл явдал бүрт, preserving production schedules.

Dual MVEM Vibrator Motors | Техникийн үндэслэл: Synchronized counterrotation generating linear force; external mounted | Үйл ажиллагааны ашиг тус: Тогтвортой, adjustable amplitude without transfer through the main body structure. Easy access for maintenance without entering the screening chamber. | ROI нөлөө: Талбайн өгөгдөл нь a 40% reduction in structural fatigue failures and associated repair costs over 5year lifecycle.

Хүнд даацын ороомгийн пүршний тусгаарлагч | Техникийн үндэслэл: Highcycle steel springs with progressive damping characteristics | Үйл ажиллагааны ашиг тус: Дууслаа 95% тулгуур байгууламжаас үүсэх динамик хүчний, eliminating need for massive concrete foundations. | ROI нөлөө: Lowers installation civil costs by approximately 25% and reduces transmitted vibration to surrounding equipment.

Robust Side Plate & Cross Member Construction | Техникийн үндэслэл: Төгсгөлийн элементүүдийн шинжилгээ (FEA) optimized steel plates with continuous welds | Үйл ажиллагааны ашиг тус: Withstands high dynamic loads from dense coke without deflection or weld fatigue cracking. | ROI нөлөө: Бүтцийн үйлчилгээний хугацааг хэтрүүлэн уртасгана 100,000 ажиллах цаг, капитал солих хугацааг хойшлуулах.

Төвлөрсөн тосолгооны лабиринт лац | Техникийн үндэслэл: Automated lube points feeding multipath seals on bearing housings | Үйл ажиллагааны ашиг тус: Excludes abrasive coke dust from critical bearing assemblies while ensuring consistent lubrication. | ROI нөлөө: Industry testing demonstrates a 3x increase in bearing service intervals, reducing consumable use and failure risk.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандартын суурь | Цагаан шошготой коксын чичиргээт дэлгэцийн шийдэл | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Дэлгэцийн даавууг өөрчлөх цаг (Single Deck) | 46 цаг (full frame removal) | < 2 цаг (modular panel system) | ~60% илүү хурдан |
| Дундаж наслалт (in coke dust environment) | 8,000 12,000 цаг | 24,000+ цаг (with sealed system) | >100% илүү урт |
| Эрчим хүчний зардал (кВт/тонн шигших) | Baseline = 1.0x | Оновчтой масс & drive efficiency = 0.85x | ~15% буурна |
| Суурь руу хүчээр дамжуулах| Өндөр (requires damped foundation)| Маш бага (<5% дамжуулсан)| Enables simpler base frames |
| Process Flexibility (Amplitude Adjustment)| Manual spacer adjustment (downtime required)| External motor weight adjustment (runtime adjustment)| Allows realtime process tuning |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загварын хүрээ & Хүчин чадал: 1.2м-ээс 3.6м хүртэлх өргөнтэй; 4.8м-ээс 10м хүртэл урттай. -аас хүчин чадал 50 нь 800 tph depending on model and mesh size.
Контаторийн систем: Dual externally mounted vibrator motors; -аас эрчим хүчний хүрээ 2 x 7 кВт 2 x 45 kw.
Deck Construction: Ганц бие, давхар, or tripledeck configurations with modular tensioning systems.
Screen Body: Constructed from S355JR structural steel with abrasionresistant liners at wear points.
Тусгаарлах систем: Highperformance steel coil springs with rubber buffers.
Үйл ажиллагааны орчин: 20°С-аас +50°С хүртэлх орчны температурт зориулагдсан; dusttight enclosures available per IP65 standards.

6 ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Calcined Coke Sizing Plant – Anode Grade Production

Сорилт: A major anode producer faced inconsistent cut points between 4mm and +1mm fractions using older screens, leading to product blend contamination and customer rejections.
Хариу: Installation of two tripledeck White Label Coke Vibration Screens with precision polyurethane panels.
Үр дүн: Achieved a sharpness of separation improvement of over 30%. Product purity met spec 99%, eliminating qualitybased rejections within six months.

Green Coke Dedusting Station – PreCalcination

Сорилт: Excessive fine dust (<1мм) in green coke feed was reducing calciner efficiency and increasing particulate emissions control costs.
Хариу: Implementation of a singledeck highfrequency White Label screen as a scalp deduster ahead of the kiln feed system.
Үр дүн: Removed over 90% of target fines fraction (~15% of feed volume), improving calciner thermal efficiency by 8% and reducing ESP loading significantly.

7 АРИЛЖААНЫ ХЭРЭГЛЭЭ

White Label OEM solutions offer significant value through configurable pricing tiers:

Стандарт цуврал: Proven designs for common capacity ranges (<300 цагдаа). Includes core features like modular decks and dual vibrators.
Хүнд даацын цуврал: Өндөр хүчин чадлын хувьд (>300 цагдаа) or severeduty applications featuring upgraded materials (AR400 доторлогоо), дээд зэрэглэлийн холхивч,and enhanced sealing packages
Нэмэлт функцууд орно:

• Тоосны бүрээс
• Various feed box designs
• Different discharge spout configurations
• Онлайн нөхцөл байдлыг хянах мэдрэгч

Service packages range from basic commissioning support to comprehensive multiyear maintenance agreements including planned inspections,vibrator motor exchange programs,and priority technical support.Financing options such as equipment leasing can be structured to align with project capital cycles

Түгээмэл асуултууд

Q1 How do I determine the correct screen size model my application?
A Selection depends primarily on feed rate tph desired separation size(s)and material bulk density Our technical team requires your detailed particle size distribution data PSDand process flow sheet provide a guaranteed capacity recommendation

Q2 Can this equipment integrate into my existing plant layout?
A Yes As an OEM factory we design screens fit specific space constraints interface heightsand chute arrangements Dimensional drawings provided early approval stage ensure compatibility

Q3 What is typical lead time delivery?
A For standard models lead time ranges weeks Customized configurations may require weeks depending scope modifications All timelines confirmed upon receipt detailed specifications

Q4 How does white label OEM differ buying branded screen?
A You receive performance engineered machinery equivalent major brands direct factory pricing without brand premium This provides higher specification budget often includes greater customization flexibility direct engineering support

Q5 What warranty provided?
A We offer standard month warranty structural components months mechanical electrical drive components Warranty terms require proper installation commissioning our guidelines Optional extended warranty plans available

Q6 What ongoing maintenance required?
A Primary tasks regular visual inspections checking bolt torque deck condition scheduled greasing vibrator motor bearings Maintenance intervals consumable items like screen cloths depend specific operating hours material abrasiveness

Q7 Do you provide spare parts support long term?
A Yes As original manufacturer we guarantee supply genuine spare parts minimum years following purchase ensuring your operations maintain peak availability over full equipment lifecycle