1. PAINPOINT DRIVE NOLEING

Үйл ажиллагааны зардал нэмэгдэж, урьдчилан тааварлашгүй зогсолт нь таны нийт үйлдвэрлэлийн ашгийг бууруулж байна? Үйлдвэрийн менежерүүд болон инженерийн гүйцэтгэгчид, Анхдагч бутлалтын гол бэрхшээл нь ихэвчлэн гурван чухал хэсэгт төвлөрдөг: excessive wear part consumption driving up costperton, unplanned stoppages for clearing bridging or tramp metal, and inconsistent output gradation that strains downstream processes. These issues directly impact your bottom line through frequent maintenance cycles, үйлдвэрлэлийн цаг алдагдсан, мөн дэмий энерги зарцуулсан. How do you select a primary crusher that not only meets your nominal capacity but also delivers sustained reliability under realworld conditions with variable feed material? The solution requires equipment engineered to convert these persistent cost centers into measurable efficiency gains.

2. БҮТЭЭГДЭХҮҮНИЙ ТОЙМ: Primary Jaw Crusher for Hard Rock and Aggregate Production

Энэ бүтээгдэхүүн нь хүнд даацын бүтээгдэхүүн юм, stationary primary jaw crusher designed for the first stage of size reduction in quarrying, олборлолт, and demolition recycling applications. Its operational workflow is straightforward yet robust: 1) Large feed material is loaded into the vibrating grizzly feeder, анхан шатны танхимын үр ашгийг нэмэгдүүлэхийн тулд торгуулийг тойрч гардаг. 2) Material enters the deep crushing chamber where a highinertia flywheel and optimized nip angle facilitate aggressive compression crushing. 3) Crushed product discharges onto the main conveyor at a consistent gradation set by the hydraulic adjustment system.

Application scope includes processing hard abrasives like granite, сагссах, and river gravel, as well as reinforced concrete. Key limitations involve feed size, which must adhere to the specified maximum lump dimension, and material moisture content; highly claybound or sticky materials may require prescreening or scalping to prevent chamber packing.

3. ҮНДСЭН ОНЦЛОГ

Хүнд даацын үйлдвэрлэсэн хүрээ | Техникийн үндэслэл: Stressrelieved steel plate construction with reinforced ribbing. | Үйл ажиллагааны ашиг тус: Provides exceptional structural integrity to withstand high crushing forces and cyclic loading over decades, minimizing frame fatigue and alignment issues. | ROI нөлөө: Extends operational lifespan of core asset, урт хугацааны хөрөнгийн орлуулах зардлыг бууруулах.
Гидравлик солих тохируулгын систем | Техникийн үндэслэл: Replaces traditional manual shims with a dualacting hydraulic cylinder connected to the toggle plate. | Үйл ажиллагааны ашиг тус: Allows operators to adjust the closedside setting (Css) for product size in minutes versus hours, and provides automatic overload protection by releasing under uncrushable pressure. | ROI нөлөө: Increases plant uptime by over 95% for setting changes and prevents costly damage from tramp iron or uncrushables.
Оновчтой бутлах камерын геометр | Техникийн үндэслэл: Computermodeled kinematics with a steep nip angle and long crushing stroke. | Үйл ажиллагааны ашиг тус: Enhances throughput capacity for a given jaw size and promotes a more efficient singlepass reduction ratio, producing a wellshaped product with fewer slabby pieces. | ROI нөлөө: Maximizes yield of inspec product per operating hour, improving overall plant efficiency.
Composite Manganese Jaw Dies | Техникийн үндэслэл: Metallurgically bonded alloys creating a hard wear surface backed by a tough, shockabsorbing core. | Үйл ажиллагааны ашиг тус: Significantly extends service life of wear parts compared to standard manganese steel, especially in highly abrasive applications. | ROI нөлөө: Lowers costperton for wear parts by an industrytested 2030%, reducing inventory frequency and labor for changes.
Нэгдсэн мотор & Жолооны хамгаалалт | Техникийн үндэслэл: Enclosed vbelt drives with safety guards and sheave covers as standard. | Үйл ажиллагааны ашиг тус: Protects critical drive components from dust ingress and physical damage while enhancing site safety compliance (OSHA/MSHA). | ROI нөлөө: Reduces premature drive failure risk and associated downtime while mitigating potential safety violation penalties.

4. ӨРСӨЛДӨХ ДАВУУ ТАЛУУД

| Гүйцэтгэлийн хэмжүүр | Аж үйлдвэрийн стандарт (Дундаж) | This Jaw Crusher Solution | Давуу тал (% Сайжруулалт) |
| : | : | : | : |
| Part Life өмс (Зүлгүүрийн боржин чулуу) | 120,000 150,000 луу | 180,000 200,000 луу | +33% Өргөтгөсөн амьдрал |
| CSS тохируулах хугацаа (Механик vs. Гидравлик) | 24 цаг (manual shims) | 94% (documented field data)| +59% Илүү их үйлдвэрлэлийн хугацаа |
| Нэг тонн буталсан эрчим хүчний зарцуулалт| Суурь (100%)| ~9295% of baseline| 58% Energy Efficiency Gain|
| Операторын станц дахь дуу чимээний түвшин| ~9095 dBA| <85 dBA with standard guards| Significant reduction in noise exposure |

5. ТЕХНИКИЙН ҮЗҮҮЛЭЛТҮҮД

Загвар & Хүчин чадлын хүрээ: JC120 / JC150 / JC200 series; -аас дамжуулах чадвар 300 1,200 MTPH depending on feed material and closedside setting.
Тэжээх: Ranging from 1,200mm x 800mm (48" x 32") to 1,500mm x 1,200mm (60" x 48").
Эрчим хүчний шаардлага: -аас үндсэн бутлуурын мотор 90 кВт 250 kw (125 HP нь 350 Царгуур), загвараас хамаарна; supplied for 50Hz or 60Hz operation.
Материалын үзүүлэлтүүд: Highstrength steel frame; composite manganese alloy jaw dies; forged eccentric shaft with oversized spherical roller bearings.
Физик хэмжээсүүд & Жин: Approximate installed weight from 45 тонн хүртэл 85 тонн; specific foundation loadings provided in installation drawings.
Байгаль орчны үйл ажиллагааны хүрээ: 20°С-аас +45°С хүртэлх орчны температурт зориулагдсан (4°F-аас +113°F хүртэл). Тоосны битүүмжлэл нь стандарт юм; optional systems available for extreme environments.

6. ХЭРЭГЛЭЭНИЙ СУРТАЛЧИЛГАА

Боржингийн карьерын үйл ажиллагаа

Сорилт: A large granite quarry faced excessive downtime every six weeks for manual jaw die rotation and CSS adjustment using shims (~8 hours downtime each event). Product gradation variability was also causing bottlenecks at the secondary cone crushers.
Хариу: Implementation of the JC150 primary jaw crusher with hydraulic toggle adjustment and composite jaw dies.
Үр дүн: CSS adjustments now completed in under one hour during scheduled breaks (<12% of previous time). Die life increased from ~130k tons to over 185k tons per set—a direct costperton saving of approximately $0.15/ton on wear parts alone.

Urban Demolition Recycling Yard

Сорилт: Processing mixed demolition debris led to frequent bridging in the primary chamber and occasional encounters with nonferrous tramp metal like excavator teeth or bucket pins causing significant damage risk.
Хариу: Installation of this jaw crusher model equipped with an automatic hydraulic overload release system on the toggle.
Үр дүн: In six months of operation,the system activated seven times due to uncrushable objects without causing any mechanical damage or requiring downtime beyond clearing the chamber.The crusher resumed operation immediately after release,saving an estimated $45k in potential repair costs per incident avoided.

7.АРИЛЖААНЫ ХЭРЭГЛЭЭ

Pricing is structured into three primary tiers based on capacity:
1.I шат(JC120):For midvolume producers (<500 Цагдаа).
2.II шат(JC150):For highvolume aggregate plants(500+ Цагдаа).
3.Tier III(JC200):For largescale mining or megaquarry operations.

Нэмэлт боломжууд нь автоматжуулсан тосолгооны системийг агуулдаг,тоос дарах шүршигч баар,and various liner profiles for specific product shaping.Optional service packages range from basic commissioning support up through comprehensive annual maintenance contracts including scheduled inspections,wear part monitoring,and priority technical support.Financing options are available through partner institutions including equipment leasing programs tailored for capital expenditure planning.

8.Түгээмэл асуултууд

Q: Is this crusher compatible with our existing primary feeder setup?
Аг: Yes.The unit is designed as a modular dropin replacement.Mounting points,vibrating feeder interface heights,and discharge hopper dimensions are standardized within industry norms.Engineering drawings are provided prepurchase for verification against your specific plant layout.

Q:What is the expected impact on our overall plant energy consumption?
Аг:Field data shows that due to its optimized kinematics,the unit typically operates at lower amperage draw per ton crushed comparedto older designs.This can resultin net energy savings between fiveand eight percent across yourprimary crushing circuit whenreplacing legacy equipment.

Q:What are typical lead timesfor delivery?
Аг:Standard configuration unitsare typically available within12–16 weeks ARO.Customconfigurations may requireadditional time.Detailed schedulesare confirmed upon order placementbased on current manufacturingcapacity

Q:What warranty coverageis provided?
Аг:The machine carries afull twoyear warrantyon all major componentsincluding frame,холбогдол,and shaft againstmanufacturing defects.Wearparts(эрэл далмаг)are coveredunder separate termscommensuratewith their statusas consumables

Q:Can we source thirdpartywear parts?
Аг:While possible,wespecifically designour compositejaw diesand otherwearcomponentsfor optimalperformancewithinthischambergeometry.UseofnonOEMpartsmayvoidwarrantiesrelatedtocapacityoutputandcanleadtoincreasedstressonothercomponents

Q:What trainingisprovidedforouroperatorsandmaintenancestaff?
Аг:A comprehensiveonsite trainingprogramis includedwith purchase covering safeoperation daily inspection routines basic troubleshooting proceduresand properCSSadjustmentprotocols Documentationincludesdetailedmanualsandvideos

Q:Arethereanyhiddencostsin commissioning?
Аг:The quotedpriceincludesdeliverytosite basiccommissioningbyafieldengineerandtheinitialoperatortraining Majorfoundationwork electricalhookupandspecializedriggingaretypicallytheresponsibilityofthebuyer A detailedpredeliveryscopeofworksdocumentwillclarifyallresponsibilities